eComFuel

Made in America: Growing FilterBuy.com Into a $250 Million Business

May 16, 2025
David Heacock, CEO of FilterBuy.com, transforms his family's air filter business into a $250M enterprise, prioritizing domestic production. He discusses how he outmaneuvered overseas competition, emphasizing logistics as a competitive edge. David reflects on the challenges he overcame, including a warehouse fire, and the pivotal role of community in entrepreneurship. He also highlights the evolving relationship between automation and human labor in manufacturing, advocating for better working conditions and growth opportunities.
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ANECDOTE

From Finance to US Manufacturing

  • David Heacock switched from being an options trader to owning and growing a family manufacturing business in Alabama.
  • A warehouse fire ended a low-margin imports business and led to focusing fully on US-made air filters.
INSIGHT

Logistics Drive FilterBuy's Edge

  • Air filters are a logistics business more than a manufacturing business due to the complexity and costs in distribution.
  • Competing with overseas makers requires owning a fast, nationwide manufacturing and delivery network to save on shipping and handling.
ADVICE

Buy Experience Over Starting From Scratch

  • Acquiring a small existing manufacturer to gain institutional knowledge is wiser than starting from scratch in manufacturing.
  • Institutional knowledge is key, encompassing all the subtle details that optimize production efficiency.
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