

Gemba Academy Podcast: Lean Six Sigma | Toyota Kata | Productivity | Leadership
Ron Pereira: Lean Thinker & Co-Founder of Gemba Academy
Improvement Learning, Improved.
Episodes
Mentioned books

May 4, 2023 • 33min
GA 474 | Integrating Coaching and Lean with Sarah Tilkens
This week's guest is Sarah Tilkens. Ron and Sarah discussed her career at GE, the impact coaching has had on her, and how she integrates coaching and lean. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Sarah has been thinking about (3:52)
Her background (6:01)
Identifying individual strengths (7:53)
The impact coaching has had on her (12:12)
Advice from Sahil Bloom (14:35)
Integrating coaching and lean (16:46)
What happens when you're dealing with a "tough" learner (19:56)
What GE is up to continuous improvement-wise (22:39)
How to be a better coach (25:15)
What's next for Sarah (27:58)
Podcast Resources
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Sarah on LinkedIn
GA 275 | Leading vs. Serving with Sarah Tilkens
GA 408 | Lean and Life Coaches with Sarah Tilkens
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What Do You Think?
What impact has coaching had on you?

Apr 27, 2023 • 26min
GA 473 | Setting and Achieving Strategic Goals with Calvin Williams
This week's guest is Calvin Williams. Ron and Calvin discussed Calvin's new book, "FIT: The Simple Science of Achieving Strategic Goals," and what setting strategic goals really entails. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
Calvin's background (3:01)
The quote Calvin likes (3:55)
About his book (5:06)
What FIT stands for (8:04)
The problem they're trying to address (11:55)
His advice for setting a strategic goal (16:01)
Where this fits in the continuous improvement realm (20:59)
Podcast Resources
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Calvin on LinkedIn
FIT on Amazon
Impruver
GA 318 | Structuring Your Continuous Improvement Efforts
GA 433 | Being a Scientific Leader
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What Do You Think?
How do you go about setting strategic goals?

Apr 20, 2023 • 33min
GA 472 | Balancing the Two Pillars of Lean with Bonnie Davis
This week's guest is Bonnie Davis. Ron and Bonnie discussed how the two pillars of lean should work together, A3 Thinking, and the importance of leadership buy-in and how to influence it. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Bonnie uses often (3:39)
Her background (4:45)
About Re:Build (6:33)
What Respect for People means to Bonnie (7:23)
The balance between the two pillars (10:43)
What A3 Thinking means to Bonnie (14:13)
Another way of documenting a value stream map (18:55)
Advice for those who don't have senior leadership buy-in (22:32)
Podcast Resources
Right Click to Download this Podcast as an MP3
Bonnie on LinkedIn
Re:Build
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What Do You Think?
What do the two pillars of lean mean to you?

Apr 13, 2023 • 34min
GA 471 | Setting and Measuring KPIs with Vince Sassano
This week's guest is Vince Sassano. Ron and Vince discussed KPIs, balancing them with what the customer wants, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Vince likes (2:49)
Vince's background (4:33)
What "Herbie" means (6:06)
Balancing the KPI with what the customer wants (15:14)
Shifting to actions (16:52)
Why the way you collect data is important (24:56)
How this applies to Six Sigma (28:46)
Podcast Resources
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The Goal
Vince on LinkedIn
SPC
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What Do You Think?
How do you approach KPIs?

Apr 6, 2023 • 42min
GA 470 | Identifying and Using Your Natural Gifts with Bobby Jackson
This week's guest is Bobby Jackson. Bobby explained what it means to use your natural gifts, the six different types, and how to determine what yours are. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote that inspires Bobby (3:01)
His background (4:11)
Using your natural gifts (11:01)
The six different types of "working genius" (16:18)
A review of the six (23:55)
Identifying your natural gifts (25:40)
Whether or not there's a balance (27:07)
Bobby's natural gifts (28:54)
His frustrations (32:37)
Podcast Resources
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Bobby on LinkedIn
Bobby on Medium
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What Do You Think?
What are your natural gifts?

Mar 30, 2023 • 35min
GA 469 | Improving Lives with Lean with Steve Bell
This week's guest is Steve Bell. Ron and Steve discussed Steve's work applying lean to NGOs, how he approaches Change Management, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
Steve's background (3:57)
What NGO stands for (6:13)
What problem Steve is trying to solve (10:25)
An example Steve recently saw (14:01)
How he handles the Change Management aspect (16:35)
What the lean community can do (22:35)
Two more stories of lean NGOs (27:30)
Podcast Resources
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Lean Agile NGO
Steve on LinkedIn
Lean Agile NGO LinkedIn Group
GA 010 | Using Lean to Help NGOs with Steve Bell
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What Do You Think?
How else could lean be used to help NGOs or non-profits?

Mar 23, 2023 • 36min
GA 468 | Lean Made Simple with Ryan Tierney
This week's guest is Ryan Tierney of Seating Matters. Ryan and Ron discussed the reactions Ryan got when he first discovered lean, the importance of being both humble and curious, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Ryan likes (3:48)
Ryan's background (4:30)
Why they got started with lean (6:18)
His colleagues' initial reactions (9:14)
His siblings' initial reactions (13:24)
His biggest struggle (15:51)
How he got people engaged (17:31)
What facilities Ryan toured (20:29)
About their One-Piece Flow purchasing system (23:14)
The "smallest batch practicable" (25:25)
Being humble and curious (27:23)
Remaining humble when you're successful (28:55)
About "Lean Made Simple" (31:10)
Podcast Resources
Right Click to Download this Podcast as an MP3
GA 254 | Discovering Lean with Ryan and Louise Tierney
Ryan on YouTube
Ryan on LinkedIn
Lean Made Simple
Lean Made Simple on LinkedIn
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What Do You Think?
How did your family, friends, and/or coworkers react when you started practicing lean?

Mar 16, 2023 • 30min
GA 467 | What Makes a Brilliant Process with Andy Reith
This week's guest is Andy Reith. Ron and Andy discussed Andy's time at Toyota as well as a tannery, and what Andy believes a brilliant process looks like. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Andy likes (2:30)
Andy's background (3:30)
How the tannery worked out (7:23)
What a brilliant process looks like (10:21)
What lean in footwear production is like (13:32)
How he reinforced takt time (17:50)
Advice Andy has for those just getting started (23:40)
The great factories Andy has visited (25:57)
Podcast Resources
Right Click to Download this Podcast as an MP3
GA 308 | Lessons Learned at Toyota with Andy Reith
Andy on Instagram
Andy on LinkedIn
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What Do You Think?
What does a brilliant process look like to you?

Mar 9, 2023 • 37min
GA 466 | Problem Statements, Ideation, and Coaching with Jamie Flinchbaugh
Problem-solving expert Jamie Flinchbaugh shares insights on writing good problem statements, ideation vs. brainstorming, and the role of coaches in shaping experiences. He discusses his book 'People Solve Problems' and common failure modes in problem-solving. Jamie reflects on his learnings since publishing his book and offers valuable advice on continuous improvement.

Mar 2, 2023 • 45min
GA 465 | What a Unicorn Knows with Matt May and Pablo Dominguez
This week's guests are Matt May and Pablo Dominguez. Ron, Matt, and Pablo discussed Matt and Pablo's book What a Unicorn Knows, the role of AI in business, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quotes that inspire them (3:44)
Their backgrounds (4:47)
Why they wrote the book (7:52)
Unicorns and business (10:48)
The current state of unicorns (12:48)
Whether the world is a worse or better place because of unicorns (16:49)
The Formula 1 analogy (18:48)
What SCALE means (27:45)
Practical tips and tools for those just getting started (33:33)
The role of AI in business (35:50)
Podcast Resources
Right Click to Download this Podcast as an MP3
Matt on LinkedIn
Pablo on LinkedIn
What a Unicorn Knows
GA 002 | Learning, Focus, and Innovation with Matthew May
GA 100 | How to Survive with Matt May
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Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here.
What Do You Think?
What are your thoughts on the concept of "unicorns" in business?