
Gemba Academy Podcast: Lean Six Sigma | Toyota Kata | Productivity | Leadership
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Latest episodes

May 25, 2023 • 44min
GA 477 | Building a Diverse Continuous Improvement Community with Sam Morgan and Andres Alamillo
This week's guests are Sam Morgan and Andres Alamillo. Ron, Sam, and Andres discussed the importance of diversity in continuous improvement, using the kata framework as a lens. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Sam likes (3:12)
The quote Andres likes (4:43)
Sam's background (6:25)
Andres' background (8:51)
Why it's important to build community (9:50)
How Sam and Andres see the current condition (19:24)
How practitioners "carry the candle" (25:21)
Sam and Andres' thoughts on the target condition (26:47)
Practical steps people can take (32:29)
Podcast Resources
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GA 461 | Scientific Thinking and Confidence with Sam Morgan
Sam on LinkedIn
Illuminate Coaching + Consulting
Andres on LinkedIn
Smith Gardens
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What Do You Think?
How else can we make sure the continuous improvement realm is diverse?

May 18, 2023 • 33min
GA 476 | Why Lean Accounting Matters with Nick Katko
This week's guest is Nick Katko. Ron and Nick discussed the importance of leveraging Lean Accounting, Nick's book "The Lean CFO," and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Nick likes (2:55)
His background (3:51)
Why lean accounting matters (6:37)
The ramifications of a cost accounting system (8:07)
Why he wrote the second edition (11:36)
Why The Box Score matters (13:21)
Financial performance vs. results (15:01)
What "true north" means in lean accounting (16:42)
Why he added value stream management (19:35)
Nick's perspective on TOC (27:03)
Practical tips for getting started (28:10)
Podcast Resources
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Nick on LinkedIn
The Lean CFO
GA 399 | Practicing Lean Accounting with Mike De Luca and Nick Katko
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What Do You Think?
Describe your experience with Lean Accounting.

May 11, 2023 • 34min
GA 475 | Helping Humans Be Heroes with Christopher Hodges
This week's guest is Chris Hodges. Ron and Chris discussed Noble Automation, the role of AI in automation, the concept of monomyths, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Chris likes (3:01)
His background (3:48)
An example of noble automation (11:11)
The role of AI plays in automation (14:29)
A story about his own family (18:01)
Helping humans be heroes (25:25)
The concept of monomyths (26:55)
Podcast Resources
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Noble Automation Now
Chris on LinkedIn
Chris on Calendly
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What Do You Think?
How do you think AI will change or has changed automation?

May 4, 2023 • 33min
GA 474 | Integrating Coaching and Lean with Sarah Tilkens
This week's guest is Sarah Tilkens. Ron and Sarah discussed her career at GE, the impact coaching has had on her, and how she integrates coaching and lean. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Sarah has been thinking about (3:52)
Her background (6:01)
Identifying individual strengths (7:53)
The impact coaching has had on her (12:12)
Advice from Sahil Bloom (14:35)
Integrating coaching and lean (16:46)
What happens when you're dealing with a "tough" learner (19:56)
What GE is up to continuous improvement-wise (22:39)
How to be a better coach (25:15)
What's next for Sarah (27:58)
Podcast Resources
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Sarah on LinkedIn
GA 275 | Leading vs. Serving with Sarah Tilkens
GA 408 | Lean and Life Coaches with Sarah Tilkens
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What Do You Think?
What impact has coaching had on you?

Apr 27, 2023 • 26min
GA 473 | Setting and Achieving Strategic Goals with Calvin Williams
This week's guest is Calvin Williams. Ron and Calvin discussed Calvin's new book, "FIT: The Simple Science of Achieving Strategic Goals," and what setting strategic goals really entails. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
Calvin's background (3:01)
The quote Calvin likes (3:55)
About his book (5:06)
What FIT stands for (8:04)
The problem they're trying to address (11:55)
His advice for setting a strategic goal (16:01)
Where this fits in the continuous improvement realm (20:59)
Podcast Resources
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Calvin on LinkedIn
FIT on Amazon
Impruver
GA 318 | Structuring Your Continuous Improvement Efforts
GA 433 | Being a Scientific Leader
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What Do You Think?
How do you go about setting strategic goals?

Apr 20, 2023 • 33min
GA 472 | Balancing the Two Pillars of Lean with Bonnie Davis
This week's guest is Bonnie Davis. Ron and Bonnie discussed how the two pillars of lean should work together, A3 Thinking, and the importance of leadership buy-in and how to influence it. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Bonnie uses often (3:39)
Her background (4:45)
About Re:Build (6:33)
What Respect for People means to Bonnie (7:23)
The balance between the two pillars (10:43)
What A3 Thinking means to Bonnie (14:13)
Another way of documenting a value stream map (18:55)
Advice for those who don't have senior leadership buy-in (22:32)
Podcast Resources
Right Click to Download this Podcast as an MP3
Bonnie on LinkedIn
Re:Build
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What Do You Think?
What do the two pillars of lean mean to you?

Apr 13, 2023 • 34min
GA 471 | Setting and Measuring KPIs with Vince Sassano
This week's guest is Vince Sassano. Ron and Vince discussed KPIs, balancing them with what the customer wants, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Vince likes (2:49)
Vince's background (4:33)
What "Herbie" means (6:06)
Balancing the KPI with what the customer wants (15:14)
Shifting to actions (16:52)
Why the way you collect data is important (24:56)
How this applies to Six Sigma (28:46)
Podcast Resources
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The Goal
Vince on LinkedIn
SPC
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What Do You Think?
How do you approach KPIs?

Apr 6, 2023 • 42min
GA 470 | Identifying and Using Your Natural Gifts with Bobby Jackson
This week's guest is Bobby Jackson. Bobby explained what it means to use your natural gifts, the six different types, and how to determine what yours are. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote that inspires Bobby (3:01)
His background (4:11)
Using your natural gifts (11:01)
The six different types of "working genius" (16:18)
A review of the six (23:55)
Identifying your natural gifts (25:40)
Whether or not there's a balance (27:07)
Bobby's natural gifts (28:54)
His frustrations (32:37)
Podcast Resources
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Bobby on LinkedIn
Bobby on Medium
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What Do You Think?
What are your natural gifts?

Mar 30, 2023 • 35min
GA 469 | Improving Lives with Lean with Steve Bell
This week's guest is Steve Bell. Ron and Steve discussed Steve's work applying lean to NGOs, how he approaches Change Management, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
Steve's background (3:57)
What NGO stands for (6:13)
What problem Steve is trying to solve (10:25)
An example Steve recently saw (14:01)
How he handles the Change Management aspect (16:35)
What the lean community can do (22:35)
Two more stories of lean NGOs (27:30)
Podcast Resources
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Lean Agile NGO
Steve on LinkedIn
Lean Agile NGO LinkedIn Group
GA 010 | Using Lean to Help NGOs with Steve Bell
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What Do You Think?
How else could lean be used to help NGOs or non-profits?

Mar 23, 2023 • 36min
GA 468 | Lean Made Simple with Ryan Tierney
This week's guest is Ryan Tierney of Seating Matters. Ryan and Ron discussed the reactions Ryan got when he first discovered lean, the importance of being both humble and curious, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Ryan likes (3:48)
Ryan's background (4:30)
Why they got started with lean (6:18)
His colleagues' initial reactions (9:14)
His siblings' initial reactions (13:24)
His biggest struggle (15:51)
How he got people engaged (17:31)
What facilities Ryan toured (20:29)
About their One-Piece Flow purchasing system (23:14)
The "smallest batch practicable" (25:25)
Being humble and curious (27:23)
Remaining humble when you're successful (28:55)
About "Lean Made Simple" (31:10)
Podcast Resources
Right Click to Download this Podcast as an MP3
GA 254 | Discovering Lean with Ryan and Louise Tierney
Ryan on YouTube
Ryan on LinkedIn
Lean Made Simple
Lean Made Simple on LinkedIn
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Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here.
What Do You Think?
How did your family, friends, and/or coworkers react when you started practicing lean?