Incremental: The Continuous Improvement Podcast

Devin Bodony and Uriel Eisen
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May 3, 2023 • 59min

Episode 23. Murphy Strikes, single piece flow is a SOB

In this Concepts Edition episode Uriel and Devin discuss flow, job boards / job management, and a day of cascading production issues Other topics discussed: - Flow vs. pull analogy Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturingCI has a
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Apr 28, 2023 • 49min

Episode 22. Chips, Tipping Blanks, and What to do when things are going smooth

In this episode Devin and Uriel talk about some of the improvements they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: - drilled holes in chip shovel - Started working on a play book for the shop Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
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Apr 26, 2023 • 56min

Episode 21. What do you do when the bottleneck is you?

In this Concepts Edition episode Uriel and Devin discuss flow, theory of constrains, and how to handle when human labor is your bottleneck. Other topics discussed: - Kanban in a jobshop - Stats on uptime on the CNCs - How to subordinate to a labor bottleneck Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturingCI has a
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Apr 21, 2023 • 28min

Episodre 20. You can't knock it out of the park everytime

In this episode Devin and Uriel talk about some of the improvements they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: - Got a whiteboard for the morning meeting - Printed tool tags - Washdown improvements - Added some labels - Barcodes for mixing paint - V1 of tumbler dump mechanism Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
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Apr 19, 2023 • 57min

Episode 19. How Kanban saved Austere Mfg $100k

In this Concepts Edition episode Uriel and Devin discuss Kanban and how it might be applied to a job shop to help manage allocation of man power and enhance flow and machine uptime Other topics discussed: - How kanban saved Austere MFG $100K 6 rules of Kanban from TPS 1- Later process picks up the number of items indicated by kanban at the earlier process - Provides Pick-up or transport info 2- Earlier process produces items in the quantity and sequence incdicated by the kanban - Provides production info 3- No items are made or transported without a kanban - Prevents overproduction and excessive transport 4- Always attach a kanban to the goods. - serves as a work order attached to goods 5- Defective products are not sent on to the subsequent process. the result is 100% defect-free goods - Prevents defective products by identifying the process making the defectives 6- Reduceing the number of kanban increases their sensitivity - reveals existing problems and maintains inventory control Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturingCI has a
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Apr 14, 2023 • 47min

Episode 18. High level strategy is great, but there's still a business to run day to day

In this episode Devin and Uriel talk about some of the improvements they made over the past week and the thinking behind each. Some of the improvements include: - Finding machine status screen in the CNC control - Machine washdown - COG's calculations - Marking areas with tape - Lathe chuck jaw caddies - New tool tags with magnets in them Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
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Apr 12, 2023 • 49min

Episode 17. Process Vs Operation, what does this really mean?

Uriel and Devin dive into the intriguing distinction between processes and operations, crucial to methodologies like Lean manufacturing and the Toyota Production System. They explore how historical definitions blur this crucial separation and discuss practical barriers to implementing single-piece flow. The conversation highlights the importance of scheduling time for improvements and the rapid payback of small fixes. They also touch on brand strategy and the concept of single sources of truth in tool and job management.
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Apr 7, 2023 • 53min

Episode 16. Vacuums, Branded tape, and Checklists

In this episode Uriel and Devin talk about reducing lean concepts to practice. They discuss the various improvments they've made this past week. Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNC'ed Buckles, check out www.austeremfg.com and follow on Instagram at www.instagram.com/austere_manufacturingCI has a
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Apr 5, 2023 • 1h 6min

Episode 15. Don't forget about strategy

In this episode Uriel and Devin talk about how continuous improvement has given us the space to step back and think about overarching strategy.
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Mar 31, 2023 • 49min

Episode 14. Don't let the bandaid fix become "Expertise"

Devin and Uriel dive into their latest improvements, from making workholding SOPs to enhancing podcast audio with a pop filter. They explore decluttering workflows and creating job setup SOPs using webcams for consistency. A discussion on Airtable's pros and cons leads to insights on opting for modular documentation. They tackle challenges like hiring for R&D, reducing laser cycle times with LightBurn, and introducing new tooling for machining taller parts. The episode wraps up on optimizing shop organization and implementing effective morning meetings.

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