

Incremental: The Continuous Improvement Podcast
Devin Bodony and Uriel Eisen
"Incremental: The Continuous Improvement Podcast" is a weekly show where business owners share their journey implementing continuous improvement. Explore Lean Mfg, TPS, 5S, Value Stream Mapping, Kaizen, JIT, Kanban, and more. Gain inspiration, practical advice and join the hosts on their journey of discovery and learning. Experience the benefits of continuous improvement and lean transformation for your business.
Episodes
Mentioned books

Jun 7, 2023 • 52min
Episode 33. Catching Fire, not in a good way
In this Concepts Edition episode Uriel and Devin discuss:
- Growing Pains
- Group theory for job shop lean
- Problem solving as double loop feedback
- TOC for guiding people vs TPS for building people
- Empirical evidence of batch delays due to spatial separation
- Mass transit vs uber/taxi as an example of local vs global optimums
Episode Quote: Everyone forgets Icerus also flew. I believe that Icerus was not failing as he fell, but just coming to the end of his triumph
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci
In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses.
Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg
If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci

Jun 2, 2023 • 58min
Episode 32. An open mind is foundational to improvement
In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each.
8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential
Some of the improvements include:
- Pneumatic Assembly Jigs
- Generic Setup Point and Call
- Air system optimization
- Forklift purchase
- Multi tooth threadmill testing
- New trunnion design to reduce setups
- Tool life monitoring
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

May 31, 2023 • 1h 7min
Episode 31. Problem Solving, PDCA loops, and Overnight Runs
In this Concepts Edition episode Uriel and Devin discuss
- Problem solving methods. Really identify the problem before proposing a solution
- A3 Method. What is it, and how do you use it
- PDCA Loops for organizational learning
- The costs of wasted motion in a shop
- Overnight runs, and how they can alter your workflow
Please follow us on Instagram and share your improvements and tag us.
www.instagram.com/incrementalci
In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses.
Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg
If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci

May 26, 2023 • 1h 6min
Episode 30. Standardization VS. flexibility
In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each.
8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential
Some of the improvements include:
- WIP board
-Paperless Parts (semi-automated quoting)
-Tool tags
-Extending run times and overnight production
-New tools
-Kanban on production fixtures
-Thread mills to reduce cycle time
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

May 24, 2023 • 54min
Episode 29. Cost accounting is silly
In this Concepts Edition episode Uriel and Devin discuss the issues of cost accounting, TOC, bottlenecks, and weather to build custom solutions in house.
Other topics discussed include
- Production issues- Problem solving and R&D- Keeping money in the organization
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci
In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg
If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturingCI has a

May 19, 2023 • 45min
Episode 28. Individual VS Institutional Learning
<!--td {border: 1px solid #cccccc;}br {mso-data-placement:same-cell;}-->In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: - Sewing Jig Rev 2- Subscription services to schedule maintainance - Sewing machine programming software- Octance workholding T slot covers- In house made softjaws- Dedicated QC trays at machine stations- Rinse buckets at machine stationsPlease follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

May 17, 2023 • 1h 6min
Episode 27. WIP Boards. Don't clog your business with too many projects
In this Concepts Edition episode Uriel and Devin discuss WIP Boards, making sure you're effective in implementing new projects
Other topics discussed include
- What it means when we say a process requires "feel"
- Experiments with Kanban quantities
- The voice of the customer into the production environment
- What are the real effects of Excess capacity in a production environment
- Robots, are they actually cool?
- How do we tackle the ever changing labor landscape as production pace increases
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci
In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg
If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

May 12, 2023 • 1h 1min
Episode 26. Something is better than nothing
In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each.
8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential
Some of the improvements include:
- Fume Hood on gasout oven
- Extended spring magazine for assembly fixture
- Parts counter on sewing machine
- 3D printed laser engraving fixture
- Color coded job due dates
- Increased redundancy for Job work order communications
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

May 10, 2023 • 55min
Episode 25. Growth, cashflow, and lead times
In this Concepts Edition episode Uriel and Devin discuss Timing, the importance of clear definitions of your problems, and lead times.
Other topics discussed include
- Throughput Accounting
- Lead times as they relate to Cash Flow Management
- Single piece flow failures in the wider world
- Ideas for creating good Quality Assurance and Quality Control systems in a growing shop
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci
In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg
If you need CNCed Buckles, check out www.austeremfg.com and follow us on Instagram www.instagram.com/austere_manufacturing
CI has an Instagram www.instagram.com/incrementalci

May 5, 2023 • 47min
Episode 24. Margins. How do?
In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each.
8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential
Some of the improvements include:
- Job Board color coding
- Scrap Counting SOP
- Work Order Checklists
- Coolant Filtration
- One and Done Soft Jaws
- QC for Safety critical parts
- Costing, COG's, Scaling
- Assembly station refinements
- 3S
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing


