
The Lean Solutions Podcast
This podcast offers business solutions to help listeners develop and implement action plans for lean process improvement and implement continuous improvement projects, cost reductions, product quality enhancements, and process effectiveness improvement. Listeners come from many industries in both manufacturing and office applications.
Latest episodes

Dec 20, 2022 • 34min
Lean Product and Process Development Events
In this episode, I am presenting our teams approach to lean product and process development events. This was a presentation I gave at the LPPDE virtual conference last month.
You may be wondering why we haven't been posting regular episodes...we are preparing to launch season two this next year. Stay tuned for more amazing podcasts as we kick off the new year.
About the LPPDE:
The Lean Product and Process Development Exchange, Inc. is a nonprofit organization created to foster opportunities to grow and share the knowledge, expertise and experiences that help organizations use lean product development to dramatically improve product development performance.
The LPPDE conferences are organized roughly yearly in both Europe and North America. These conferences are the motor for the flow of knowledge about lean in the product development context. We explicitly call our conferences "Exchange" - because that is what we think is the best moderator for learning: listen, experts, see peers, discuss, learn from best practices from others and participate in workshops, that are offered at introductory as well as advanced level.
Many participants of LPPDE conferences return because they know: whenever I visit an LPPDE conference, I am sure I will return with a high number of great ideas, excellent examples, and practical tips to continue my journey on the lean path in product development.
Check them out at www.lppde.org

Nov 29, 2022 • 51min
How to Attract and Retain Employees
In this episode of The Lean Solutions Podcast, I met with Craig Tedrow, Tina Pietrangelo, and Mark Schmidt to discuss the current workforce challenges in hiring and retaining employees.
About the Guests:
Craig Tedrow is an experienced Continuous Improvement Professional with a demonstrated history of working in the automotive, aerospace, and defense industry. Skilled in Training Coordination, Continuous Improvement, Team Building, Presentation Skills, and Conflict Management. Strong professional with an Associate's degree focused in Computer and Information Sciences and Support Services from Grand Rapids Community College. Most recently managed the Continuous Improvement department at Plasan Carbon Composites. During exponential growth developed a week long training curriculum to provide a mix of lecture and lab instruction to on board new associates. Intensely involved in training and adherence to Standard Work Instructions using video technology, and Training Within Industry methods. Strong relationships with engineering, operations, maintenance, and facilities, helped to advance implementation of robotics and automation.
Tina Pietrangelo is the Plant Manager at Pliant Plastics overseeing Manufacturing Operations. Pilant is a Plastics Injection Molding company and employs 120 members. She has lived in the Holland area for over 30 years and is currently on the board of Escape Ministries and formerly has served on the boards of the Boys & Girls Club of Greater Holland and Ready for School. Prior to joining Pliant, Tina held positions as Plant Manager within the office furniture industry and has held Human Resources positions for a recycling company and automotive interior company. She is also an owner/investor of some restaurants in West Michigan.
Mark Schmidt is the founder of BizStream, a custom software and web development company. With more than 20 years of experience in custom software, website development, and content management systems (CMS), Mark grew the business from one to 33 employees, plus contractors, in 17 years. He has managed purchase of new building, renovations, and furnishings for growing team and is a global leader in chosen web technology, Kentico CMS; top 3 partners of 1,100 total Kentico partners; Kentico Gold Partner with competencies in intranet, integration, training, EMS, mobile, and ecommerce; Kentico certified developer.

Nov 15, 2022 • 42min
Trust-Based Leadership and Marine Corps Leadership with Mike Ettore
In this episode, Mike Ettore and I discuss leadership concepts from the military and how they can help in the corporate world.
What You'll Learn:
Trust-Based Leadership
Marine Corps Core Value
Military Leadership concepts in the corporate world
About the Guest:
Mike has served in leadership roles for over 45 years. He’s earned a reputation for being an exceptionally effective leader and is known for achieving superior results in a wide range of challenging environments. In addition to having retired as a Marine Corps Infantry officer and decorated combat leader, he also served successfully as a C-level executive in Kforce, Inc. (NASDAQ: KFRC), a publicly traded professional services firm with annual revenue in excess of $1 Billion.
While serving as Chief Services Officer, Mike was responsible for the majority of Kforce’s corporate support departments and functions, including Human Resources, Information Technology, the Program Management Office, Marketing and Social Media, Procurement, Corporate Real Estate and the domestic and Manila-based Financial Shared Services teams. He also served as the executive sponsor for strategic planning and most of the logistical activities associated with the integration of acquired companies and the divestiture of organic business units.
Over the course of his Marine Corps and business careers, Mike was highly regarded for being an exceptionally effective mentor and developer of leaders. After retiring from Kforce in 2013, Mike founded Fidelis Leadership Group and has devoted himself to his greatest passion, helping others develop into World Class Leaders. He has successfully coached and mentored executives and senior leaders from a wide range of industries and is sought after for his expertise in all aspects of leadership development and the creation of leadership training programs.
In addition to being a lifelong student of leadership, Mike has earned Master’s degrees in Business Administration and Management. He is also the author of four books devoted to the topics of leadership and leadership development.
Important Links:
Website: http://fidelisleadership.com/
Podcast: https://www.fidelisleadership.com/podcast
Linkedin Profile: https://www.linkedin.com/in/mikeettore/
Mike’s Books: https://amzn.to/3qmEoSq
Email: mike.ettore@fidelisleadership.com

14 snips
Nov 8, 2022 • 58min
'The Toyota Engagement Equation' with Ernie and Tracey Richardson [Throwback]
I am still travelling. In this episode, I replay a webinar with Ernie and Tracey Richardson as we discuss their book, 'The Toyota Engagement Equation' and the many learnings from working with Toyota over 30 years.

7 snips
Nov 1, 2022 • 11min
The Fuel Needed to Spark and Maintain a Continuous Improvement Culture [ThrowBack]
I am currently travelling so I wanted to post this throwback episode where I discuss the fuel needed to spark and maintain a continuous improvement culture.
Enjoy.

Oct 25, 2022 • 30min
Embrace Disruption at AME Dallas 2022
This past week, Lean Solutions was a proud sponsor for the AME international Conference in Dallas. Craig Johnson and I were there to attend, exhibit, network, and record some great interviews for the podcast. During this episode, I was able to catch up with the Conference Chair, Dan McDonnell, as well as many other attendees and speakers of the conference. We discussed learnings, takeaway's, and tour/workshop ahha moments.
About AME:
The Association for Manufacturing Excellence (AME), is a not-for-profit organization founded in 1985 dedicated to helping companies with continuous improvement and their pursuit of excellence. Whether looking to learn about lean manufacturing or one of the continuous improvement tools like value stream mapping, kaizen, lean supply chain, lean new product development, lean accounting, or leadership of lean transformation you've come to the right place. AME is practitioner based which means our events and workshops are hands-on and taught by others who have “been there” and want to share their experiences. Visit our site to obtain more information on all of our educational opportunities or join AME and start receiving the many benefits of membership.
Make sure to mark your calendars for AME 2023!
🎸The Place: Cleveland, Ohio
🎸Dates: October 30 – November 2, 2023
🎸Theme: ReImagining Excellence
🎼Theme Song: Don’t Stop Belevin’ by Journey
Important Links:
https://www.ame.org/ame-cleveland-2023
https://ame.org/
https://www.benderinc.com/
https://www.va.gov/long-beach-health-care/
https://www.raymondcorp.com/
https://www.linkedin.com/in/john-dyer-75a646

Oct 18, 2022 • 39min
Intangible Character Traits with Elisabeth Swan
In this episode, Elisabeth Swan and I discuss the intangibles when it comes to leading others. Elisabeth is the president of Swan Consulting & Associates, Inc., and co-founder of the Just-In-Time Café. She’s the co-author of the Problem-Solver’s Toolkit: A Surprisingly Simple Guide to Your Lean Six Sigma Journey, and has been helping clients drive change for decades. She’s a Master Black Belt, Speaker, Coach and Lean Six Sigma consultant with a focus on leveraging people to build vibrant problem-solving cultures. Today, we discussed her new book titled, "Picture Yourself a Leader: Illustrated Micro-lessons in Navigating Change" which will be published in just a few months.
What You'll Learn:
What do you mean by "intangibles" in terms of process improvement?
Why do people struggle with intangibles?
Do you have an example(s)?
What are some root causes?
What are some actions people can take?
About the Guest:
Elisabeth has been working as a business process improvement consultant and change leader for over 30 years. She specializes in process-based organization design, problem solving, Lean Six Sigma and change management for blue chip clients.
Her client engagements focus on working with leadership and leveraging the talents of internal project managers and teams in achieving strategic goals. The track records of these engagements consistently showcase measurable improvement.
Elisabeth's industry experience includes healthcare, hospitality, financial services, insurance, telecommunications, energy and technology.
Specialties: - Process Improvement Program Design
- Lean Six Sigma
- Coaching
- Training Design and Implementation
- Leadership Coaching
- Improvement Team Training
- Large Group Facilitation
- Facilitation and Communication Skills
Important Links:
To get updates on when the book comes out:
http://eepurl.com/hWMUtH
To buy the Problem-Solver’s Toolkit (scroll to the bottom):
https://www.jitcafe.com/services
https://www.linkedin.com/in/elisabethswan/

6 snips
Oct 11, 2022 • 54min
Problem Solving and Lean Training with Craig Johnson
In this episode, Craig Johnson and I discuss the importance of structured problem solving and the power of a robust training program.
What You'll Learn:
Why should organizations adopt a structured problem solving process?
Some of Craig's favorite problem solving tools.
Why should people pursue lean training?
What does good lean training look like?
What does the future of lean training look like?
About the Guest:
Craig Johnson is a leadership professional with a diverse background in engineering, manufacturing, and talent development. He is passionate about bringing attainable, available, applicable, and affordable Lean Six Sigma training and certification to the entire world. He founded the Utah Lean Six Sigma Training Center and is a certified Lean Six Sigma Black Belt. Craig is now the Director of the Lean Solutions Academy and Community.
Important Links:
https://www.linkedin.com/in/craigjohnson-lssbb-cmfgt/
https://www.findleansolutions.com/academy/
Email cjohnson@patrickadamsconsulting.com

Oct 4, 2022 • 46min
Lean Construction with Kevin Gausch
In this episode of The Lean Solutions Podcast, Kevin Gausch and I discuss lean applied in different industries. Specifically, the construction industry. His knowledge and stories help explain how lean can be applied outside manufacturing when practitioners truly understand the principles of continuous improvement.
About the Guest:
As a Certified Manager of Quality and Organizational Excellence through ASQ with a focus on the construction industry, Kevin has set himself apart as an expert in quality management. In the past 30 years, his experience includes Quality and Project Management in the utility contractor space and the construction industry. He’s worked hands-on across all areas, from foreman to the c-suite, and witnessed the difference that technology can make to help working teams get better every day. Skilled in managing complicated processes that involve many stakeholders, Kevin’s global team is dedicated to sharing their hands-on experience to drive success in digital transformation and ultimately raise the bar for frontline teams.
What You'll Learn:
How do you apply lean principles in construction?
Best practices and tips and tricks for lean process improvement in operations
The role of technology and digitization in lean process improvement.
The impact of technology on process effectiveness.
Links:
https://safetyculture.com/
https://www.linkedin.com/in/kevingausch/

Sep 27, 2022 • 42min
Developing a Lean Culture - Lean Leadership Week
In this episode, I am playing a recording of my speaking event last week at Lean Leadership Week for Lean Frontiers. Lean Leadership Week is an annual gathering of those seeking to learn, implement, and sustain successful lean transformations in order to address some of the most common challenges in lean organizations. The Summit highlights companies who are addressing these challenges through Lean Accounting, Lean HR, Lean Management, and Lean People Development.
My presentation was titled: Developing a Lean Culture. During the presentation, I discuss the three simple areas that need attention in order to achieve a true culture of continuous improvement. I also present a model to adopt understanding in change management. Finally, I challenged the listeners with three questions:
1. Do you have a long-term vision?
2. Have you developed expectations for behaviors?
3. Is it safe for your employees to fail?
Links:
https://leanfrontiers.com/2022-virtual-lean-leadership-week/
https://leanfrontiers.com/