

Gemba Academy Podcast: Lean Six Sigma | Toyota Kata | Productivity | Leadership
Ron Pereira: Lean Thinker & Co-Founder of Gemba Academy
Improvement Learning, Improved.
Episodes
Mentioned books

Apr 3, 2025 • 30min
GA 574 | Dealing with Resistance from Management with Tanner McClure
This week's guest is Tanner McClure. Ron and Tanner discussed Tanner's introduction to lean, dealing with resistance from management and supervisors, the "paper doll" tool, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote that inspires Tanner (2:53)
Tanner's background (3:50)
How his background affected his introduction to lean (6:29)
Dealing with resistance from management or from supervisors (7:52)
How to reassure employees who are new to lean (13:31)
The "paper doll" tool (19:34)
Tanner's advice for those just getting started (25:57)
Podcast Resources
Right Click to Download this Podcast as an MP3
Tanner on LinkedIn
Tanner McClure Consulting on LinkedIn
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What Do You Think?
Have you ever been met with resistance from management or supervisors? How did you handle it?

Mar 27, 2025 • 36min
GA 573 | Initiating Operational Excellence on a Global Scale with Jackey Lin
Jackey Lin, an expert in deploying operational excellence across various industries including aerospace and defense, shares insights from his diverse career. He discusses the challenges of communication barriers when working globally and offers advice on managing resistance to change. Jackey emphasizes the importance of structured approaches and clear goals to achieve operational success. He also highlights the universal applicability of lean principles and the critical role of leadership in fostering a continuous improvement culture.

Mar 20, 2025 • 30min
GA 572 | Dealing with Burnout with Steven Langer
This week's guest is Steven Langer. Ron and Steven discussed what it means to optimize workplace culture, what a strong organizational culture looks like, dealing with burnout, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Steven likes (2:51)
His background (3:42)
What he means by "healthy" (5:15)
How to know whether you're winning or losing (7:07)
How the size of the company factors in (9:40)
What a strong organizational culture looks like (11:18)
Balancing taking care of people with revenue (12:57)
His experience with burnout (17:12)
How to tell when you're burnt out (19:23)
Steven's final words of wisdom (25:10)
Podcast Resources
Right Click to Download this Podcast as an MP3
Steven's Website
Steven on LinkedIn
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What Do You Think?
Have you ever suffered from burnout? How did you remedy it?

Mar 13, 2025 • 39min
GA 571 | What Employee Engagement Isn’t with Craig Coyle
This week's guest is Craig Coyle. Ron and Craig discussed Craig's experience as an Apache pilot, what employee engagement is and isn't, why new leaders quit, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
Craig's favorite quote (2:37)
His background (3:26)
The first time Craig flew an Apache on his own (7:01)
Why employee engagement is critical (8:40)
What engagement looks like (12:29)
Craig's advice he gives to senior leaders (17:26)
Why new leaders quit (21:21)
His advice for finding community (27:25)
Mentorship versus community or fellowship (30:32)
Empowering people on the frontlines (31:45)
What Craig would recommend to people who are struggling (35:35)
Podcast Resources
Right Click to Download this Podcast as an MP3
Craig on LinkedIn
Operation Lead
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What Do You Think?
What is employee engagement and what is it not?

Mar 6, 2025 • 29min
GA 570 | How Kanban Exposes Problems with Uriel Eisen
This week's guest is Uriel Eisen. Ron and Uriel discussed the importance of kanban, why increasing your inventory isn't always a bad thing, Uriel's background and projects, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Uriel likes (2:33)
His background (5:14)
What "tripling production" means (9:03)
How he increased their inventory (14:01)
How it's measured (19:13)
Uriel's advice on how to get started (22:14)
Podcast Resources
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Austere Manufacturing
Austere Manufacturing on Instagram
Arda on Instagram
Arda
Uriel on LinkedIn
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What Do You Think?
Why is kanban so powerful?

Feb 27, 2025 • 37min
GA 569 | Reliability Kaizen with Adam Lawrence
This week's guest is Adam Lawrence. Ron and Adam discussed reliability kaizen, what it means, how it relates to the Wheel of Sustainability, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Adam likes (2:25)
His background (3:17)
What reliability kaizen means to Adam (4:52)
About OEE (8:59)
The steps he and his team follow (10:12)
What this has to do with reliability (14:38)
The resistance he's seen teams face (16:58)
About the Wheel of Sustainability (22:28)
How he and his teams have applied it to reliability kaizen (28:15)
Adam's final words of wisdom (33:05)
Podcast Resources
Right Click to Download this Podcast as an MP3
Adam's Website
Adam on LinkedIn
Adam's Past GA Podcasts
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What Do You Think?
What does reliability kaizen mean to you?

Feb 20, 2025 • 21min
GA 568 | Lean and Talent Development with Sarah Tilkens
In this engaging discussion, Sarah Tilkens, founder of The KPI Lab, shares her expertise in developing problem solvers within organizations. She emphasizes the crucial role of talent development in fostering positive change and addresses the need for leaders to foster open communication. The conversation dives into blending lean principles with talent growth, strategies to combat employee burnout, and the importance of emotional authenticity in leadership. Sarah also reflects on her transition from corporate leadership to empowering others through coaching.

Feb 13, 2025 • 36min
GA 567 | Developing Human Skills with Thomas Gelmi
This week's guest is Thomas Gelmi. Ron and Thomas discussed Thomas's unique background, how he helps leaders develop their "human" skills, navigating different personalities at work, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Thomas likes (2:48)
His background (4:16)
What "human skills" refers to (7:33)
Why how we feel about ourselves matters (10:29)
Navigating personality differences (16:36)
His opinion on why developing human skills is good for business (21:38)
A leader's ability and willingness to be vulnerable (27:48)
Thomas's final words of wisdom (32:53)
Podcast Resources
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Thomas on LinkedIn
Emotional Intelligence by Daniel Goleman
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What Do You Think?
Why is it important to develop human skills (aka soft skills)?

Feb 6, 2025 • 32min
GA 566 | Managing With Your Eyes with Alen Ganic
This week's guest is Alen Ganic. Ron and Alen discussed visual management, examples of visual management they have seen and created, dealing with any resistance you might meet, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Alen likes (2:46)
His background (3:12)
What visual management is (5:28)
Examples he's seen and created (6:20)
A story about Ron's time at FlowServe (11:08)
Alen's story about how he helped saved a company (15:35)
Dealing with resistance (20:23)
The practical mistakes people make (25:26)
Tips for getting started (27:26)
Podcast Resources
Right Click to Download this Podcast as an MP3
Alen on LinkedIn
Lean Case Study: The City of Grand Rapids
GA 521 | Celebrating Quick Wins
GA 544 | Flow Efficiency vs. Resource Efficiency
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What Do You Think?
How do you describe visual management?

Jan 30, 2025 • 45min
GA 565 | Continuous Improvement in Higher Education with Dr. Brad Miller
This week's guest is Dr. Brad Miller. Ron and Dr. Miller discussed what it's like to teach Lean and Six Sigma at a university, the business lessons that can be learned from academia, his grocery store simulation, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote that inspires Dr. Miller (3:01)
His background (4:29)
How he started working at a university (6:51)
What students are like these days (9:07)
How he structures his classes (13:53)
About his grocery store checkout simulation (18:37)
How mixing different personalities works (21:39)
Balancing "getting it right" with experimenting (32:38)
Podcast Resources
Right Click to Download this Podcast as an MP3
Brad on LinkedIn
Brad on YouTube
Brad on the University of Houston Site
Inside Brad's Classroom
GA 111 | How to Teach Continuous Improvement
GA 310 | The Role of Motivation in Continuous Improvement
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What Do You Think?
What else can we learn from the way continuous improvement is taught at the university level?