
Gemba Academy Podcast: Lean Six Sigma | Toyota Kata | Productivity | Leadership
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Latest episodes

Feb 13, 2025 • 36min
GA 567 | Developing Human Skills with Thomas Gelmi
This week's guest is Thomas Gelmi. Ron and Thomas discussed Thomas's unique background, how he helps leaders develop their "human" skills, navigating different personalities at work, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Thomas likes (2:48)
His background (4:16)
What "human skills" refers to (7:33)
Why how we feel about ourselves matters (10:29)
Navigating personality differences (16:36)
His opinion on why developing human skills is good for business (21:38)
A leader's ability and willingness to be vulnerable (27:48)
Thomas's final words of wisdom (32:53)
Podcast Resources
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Thomas on LinkedIn
Emotional Intelligence by Daniel Goleman
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What Do You Think?
Why is it important to develop human skills (aka soft skills)?

Feb 6, 2025 • 32min
GA 566 | Managing With Your Eyes with Alen Ganic
This week's guest is Alen Ganic. Ron and Alen discussed visual management, examples of visual management they have seen and created, dealing with any resistance you might meet, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Alen likes (2:46)
His background (3:12)
What visual management is (5:28)
Examples he's seen and created (6:20)
A story about Ron's time at FlowServe (11:08)
Alen's story about how he helped saved a company (15:35)
Dealing with resistance (20:23)
The practical mistakes people make (25:26)
Tips for getting started (27:26)
Podcast Resources
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Alen on LinkedIn
Lean Case Study: The City of Grand Rapids
GA 521 | Celebrating Quick Wins
GA 544 | Flow Efficiency vs. Resource Efficiency
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What Do You Think?
How do you describe visual management?

Jan 30, 2025 • 45min
GA 565 | Continuous Improvement in Higher Education with Dr. Brad Miller
This week's guest is Dr. Brad Miller. Ron and Dr. Miller discussed what it's like to teach Lean and Six Sigma at a university, the business lessons that can be learned from academia, his grocery store simulation, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote that inspires Dr. Miller (3:01)
His background (4:29)
How he started working at a university (6:51)
What students are like these days (9:07)
How he structures his classes (13:53)
About his grocery store checkout simulation (18:37)
How mixing different personalities works (21:39)
Balancing "getting it right" with experimenting (32:38)
Podcast Resources
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Brad on LinkedIn
Brad on YouTube
Brad on the University of Houston Site
Inside Brad's Classroom
GA 111 | How to Teach Continuous Improvement
GA 310 | The Role of Motivation in Continuous Improvement
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What Do You Think?
What else can we learn from the way continuous improvement is taught at the university level?

Jan 23, 2025 • 30min
GA 564 | ISO 9001 and Continuous Improvement with Ridha Dhrifi
This week's guest is Ridha Dhrifi. Ron and Ridha discussed ISO 9001, how it aligns with lean manufacturing, balancing compliance with operational efficiency, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
Ridha's favorite quote (3:01)
His background (4:29)
The alignment between ISO 9001 and lean manufacturing (5:49)
About ISO 9001 (7:09)
Industries interested in ISO 9001 (8:31)
Making sure it's an authentic certification adding real value (10:42)
How lean thinking can help and harmonize (12:45)
How current and future state works in ISO (14:16)
Combining ISO and lean (16:30)
Advice for a quality manager on balancing compliance and operational efficiency (20:03)
How long it takes to realize ISO 9001 certification (22:49)
The order of operations (25:44)
Podcast Resources
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Ridha on LinkedIn
Integration of the Lean in ISO 9001
Integration of the Lean in Chemical Industry
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What Do You Think?
What are the upsides to combining lean and ISO? The downsides?

Jan 16, 2025 • 23min
GA 563 | Habits Over Resolutions with Ron Pereira
This week's guest is Ron Pereira. In this new years-themed episode, Ron explains why forming new habits is often more effective than keeping new resolutions, how to form those habits, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
Why resolutions fail (3:20)
Outcomes versus the process (4:51)
Ron's habit of exercising (7:05)
Creating standard work for habits (8:14)
Lean and new habits (11:06)
Define value (11:20)
Start small (12:07)
Measure your progress (14:22)
Eliminate waste (15:15)
Standardizing the approach (16:22)
Sustaining these habits over time (17:50)
Podcast Resources
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GA 261 | Building the Habit of Excellence with James Clear
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What Do You Think?
What are some new habits you'd like to form this year?

Jan 9, 2025 • 36min
GA 562 | Lean in the Prison Industry with Brandon Bunn
This week's guest is Brandon Bunn. Ron and Brandon discussed what it looks like to leverage lean and continuous improvement inside prison facilities, some of the obstacles that arise, and how other lean leaders can get involved. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote that inspires Brandon (3:06)
Brandon's background (4:06)
Why he got into the prison industry (7:45)
What a "Day in the Life" looks like (9:05)
The improvements that are being done (12:13)
Some of the obstacles (18:28)
The role that motivation plays (26:02)
Brandon's advice for those in similar situations (28:33)
How lean leaders can get involved (30:45)
Podcast Resources
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Brandon on LinkedIn
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What Do You Think?
How else can lean be used to change lives in profound ways?

Jan 2, 2025 • 30min
GA 561 | People and Process Integration with Beau Groover
This week's guest is Beau Groover. Ron and Beau discussed people and process integration, lean leadership, Beau's "GSD" system, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Beau likes (2:52)
His background (3:16)
What people and process integration is (5:54)
Why it's so important and why it's difficult (7:42)
What it means to be vulnerable (10:16)
Where we're "missing the mark" (14:10)
Some practical tips (17:14)
An example of improvement Beau has seen (23:46)
Beau's final words of wisdom (27:29)
Podcast Resources
Right Click to Download this Podcast as an MP3
Beau's Website
Beau on LinkedIn
Building a Kick-Ass Culture: 20 Effective Steps
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What Do You Think?
What are some other challenges of people and process integration?

Dec 26, 2024 • 33min
GA 560 | Flow Engineering with Steve Pereira
This week's guest is Steve Pereira. Ron and Steve discussed flow engineering, Steve's latest book, the relationship between value, clarity, and flow, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote Steve likes (3:57)
His background (5:29)
About his book "Flow Engineering" (7:48)
Defining flow engineering (10:28)
The relationship between value, clarity, and flow (16:01)
The role AI plays in flow (20:39)
His favorite applications (25:03)
The reception he's gotten on the book (27:44)
Podcast Resources
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Flow Engineering
GA 382 | Simplifying Value Stream Mapping with Steve Pereira
Steve on LinkedIn
Visible Flow Consulting
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What Do You Think?
What are your thoughts on the concept of flow engineering?

Dec 19, 2024 • 35min
GA 559 | Organizational Problem Solving with Matt White
This week's guest is Matt White. Ron and Matt discussed problem solving, Matt's backgrounds in both manufacturing and healthcare, the importance of using the "language" of a company, and more. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quotes Matt likes (3:22)
His background (4:40)
Why lean works in many different industries (8:41)
Matt's thoughts on identifying problems in organizations (9:45)
Using PDCA and A3 Reporting (14:06)
How scientific thinking plays a role (15:09)
Using the language of the company (16:43)
Getting the right people involved (20:15)
The leader's role in problem solving (27:19)
Advice for getting leadership commitment (29:30)
Podcast Resources
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Matt on LinkedIn
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What Do You Think?
What's your approach to problem solving? What tools do you use?

Dec 12, 2024 • 34min
GA 558 | The Power Is in the Question with Topaz Adizes
This week's guest is Topaz Adizes. Ron and Topaz discussed Topaz's studio The Skin Deep, his film {The And}, and the conversation cards he created. Focused on the power of human connection, this interview will stay with you long after it's over. An MP3 audio version of this episode is available for download here.
In this episode you'll learn:
The quote that Topaz likes (3:30)
His background (4:13)
About his {The And} project (9:28)
An example of the questions (11:27)
The three conversations that are actually going on (18:17)
The different types of decks they offer (20:02)
Topaz's take on AI (24:25)
What Topaz doesn't like about people (28:48)
His final words of wisdom (30:44)
Podcast Resources
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Topaz on LinkedIn
Topaz's Website
The Skin Deep
12 Questions for Love: A Guide to Intimate Conversations and Deeper Relationships
Prison Couldn't Keep Me From You
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What Do You Think?
How can you see yourself benefiting from using these thought provoking questions in your everyday life?