Great Question: A Manufacturing Podcast

When a forged part is labeled “capable of ASTM A388,” what does that really mean? And more importantly, what does it not mean? In this episode, we break down the difference between a part that could theoretically pass ultrasonic testing and one that’s actually been tested. We’ll look at why that difference matters in industries where safety and reliability are critical, explore common internal defects in forgings, and explain why proper surface preparation is key to accurate ultrasonic inspection. If you’d like to dive deeper into the details, you can read the full article here: https://www.newequipment.com/55279288

Joe Kuhn, a former plant manager and president of Lean Driven Reliability LLC, shares invaluable insights on fostering a positive work culture in manufacturing. He discusses how leadership should focus on support rather than blame when navigating crises. Joe emphasizes the importance of cultivating teamwork and trust, underscoring key qualities that make effective coworkers. Listeners will discover how to transform maintenance challenges into learning opportunities while enhancing communication and collaboration among teams.

Discover the latest advancements in non-ferrous metallurgy that are transforming manufacturing. Explore a groundbreaking study on recycling aluminum scrap into high-performance alloys, crucial for tackling supply chain challenges. Learn about innovative multi-element alloys designed for high-temperature applications. A partnership with spectroscopy experts promises real-time analysis of molten metals, boosting manufacturing efficiency. These developments point to a future where performance and sustainability go hand in hand.

Alyssa Kwasny, Wellness Program Director at Faith Technologies Inc., and Rocky Rowlett, Vice President of Safety, dive into creating a thriving workplace culture. They discuss the significance of mental health strategies alongside robust safety practices. Hear how regular wellness surveys help assess initiatives and the power of storytelling in normalizing mental health discussions. They also highlight innovative, data-driven mental health resources and the essential integration of psychological safety into everyday practices for a healthier work environment.

Manufacturers are facing a shortage of employees as Baby Boomers retire, but young people often overlook factory opportunities. A San Antonio plant has launched an internship program for high school students, leading many to full-time jobs. Personal stories of graduates reveal the transformative power of these internships, while highlighting essential skills gained and the supportive environment fostered by the program. This initiative aims to inspire the next generation to explore rewarding careers in advanced manufacturing.

In this engaging discussion, Sarah Tilkens, a former GE Healthcare lean guru and founder of the KPI Lab, dives into the transformative concept of Industry 5.0. She highlights the need to shift focus back to human involvement in manufacturing, countering the burnout caused by the rigid, efficiency-driven approach of Industry 4.0. Tilkens emphasizes the importance of fostering a growth mindset, coaching skills, and creating a collaborative environment. She advocates for integrating enjoyment into the workplace, ensuring people drive innovation and problem-solving.

In this discussion, Pat Caron, Amazon's Reliability Engineering Manager, shares insights on creating a global condition-based monitoring program. He discusses the shift from calendar-based maintenance to data-driven strategies, emphasizing standardization and collaboration across regions. The team highlights challenges such as language barriers and cultural differences, while also addressing how IoT and machine learning are shaping the future of predictive maintenance. Tune in for practical advice on navigating reliability at scale in a rapidly evolving industry!

Rajeev Shah, co-founder and CEO of Celona, dives into how private 5G networks can revolutionize manufacturing by overcoming legacy infrastructure challenges. He discusses the critical role of AI in enhancing operational efficiency and network security. Shah provides insights on effective strategies for AI adoption, including pilot projects and strategic planning. He also highlights the importance of workforce transformation in adapting to AI-driven processes, redefining the future of U.S. manufacturing.

Rosemary Coates, executive director of the Reshoring Institute and president of Blue Silk Consulting, draws on over 30 years of expertise in reshoring and supply chain management. She discusses how businesses are grappling with reshoring challenges in 2025, especially amid shifting tariffs and trade policies. The conversation dives into the impact of tariff fluctuations on operations, labor skill gaps, and the importance of integrating young talent into manufacturing. Coates also highlights the significance of community colleges in closing workforce gaps.

In this “in case you missed it” podcast, you'll learn why Travis S. McConnell, a construction attorney with Ready Legal, believes that implementing a comprehensive safety program is essential to preventing injuries and complying with OSHA’s standards.  You can also read the full article here.