Within Tolerance

This week I welcome back Juan March from Jax Precision to discuss the monumental changes in his shop over the last two years. We dive into the challenges of equipment reliability, the pursuit of AS9100 certification, and the implementation of the Infab ERP system tailored for high-mix, low-volume production. We also explore the intricacies of managing logistics and maintaining productivity during a move to a spacious new facility. Check out Juan's IG @jaxmfg   -----------------------------------------  Help support the podcast www.patreon.com/withintolerancepodcast

Jamie Underwood from Hadrian, a leader in machining, shares fascinating insights on the intersection of leadership and automation. He dives into how automation reshapes machinist roles and the importance of training in this evolving landscape. The conversation also highlights mental health challenges, emphasizing work-life integration and self-care strategies. Underwood discusses the dynamics of effective leadership, fostering open communication, and the need for continuous learning in today's manufacturing environment.

Chris Zappettini, a seasoned IMTS participant, and Graham Francis, known for his innovative manufacturing insights, join other industry experts like Jeff Tiedeken and Yuto Matsuura to reflect on the bustling IMTS 2024. They dive into the challenges of exhibit setups, humorous tales from urban mobility adventures, and the latest innovations in automation and robotics. The group shares insights on networking dynamics, standout machinery, and the evolving landscape of manufacturing technology, all while fostering camaraderie in the machinist community.

Zap joins me this week to discuss his recent complex probing project in Ohio and his travels to Nevada. We delve into the technical intricacies of machining macros, troubleshooting probing issues, and tips for maintaining clean coolant. Zap shares his expertise on achieving tight tolerances, managing work and travel, and fostering team dynamics. Additionally, I recount my hands-on experience testing the U500 machine, highlighting its performance, work envelope, and controls. We also offer practical advice for maximizing efficiency and effectively preparing for IMTS.  Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Justin Gray, CTO of Toolpath Labs and former NASA innovator, shares his intriguing journey into AI-driven CAM automation. He discusses the mission of Toolpath Labs to revolutionize manufacturing efficiency and the challenges of transitioning from traditional machining roles. Justin dives into the complexities of coding machining strategies and reflects on his career evolution. With a humorous twist, he shares a quirky story about a dog bed in the shop, emphasizing the importance of innovation and community in the machining industry.

Zap, a machining expert specializing in complex projects, shares insights on hiring new talent and managing intricate machining tasks. They discuss an innovative e-bike project, the nuances of advanced machining setups, and the vital role of customer relationships. The conversation also dives into practical tips for deburring, combating rust in open-air environments, and juggling old and new equipment challenges. With a nod to the upcoming IMTS event, they emphasize community and connections in the ever-evolving landscape of manufacturing.

In this episode, I interview Jarrett Morgan of Possum Solutions about his unique journey from Steadicam operator to running a business creating custom cinema camera accessories. Jarrett shares his evolution, offering insights into the intricacies of running a machining business while having another job. We also discuss the influence of streaming services on the film/media industry, humorous and instructive machine maintenance anecdotes, and Jarrett’s quest for organization. Check out Jarrett's IG @possumsolutions ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

In this episode, Chris and I delve into our latest projects and experiences from the past weeks, including Chris's extensive travels tackling various machining challenges across multiple states. We cover topics like material shortages, fusion design, and complex surfacing projects for knife handles. We also discuss the nuances of machine tool programming, organizing tool cribs, and having extra hands in the workshop. Additionally, we explore workflows, tool setups, and balancing quick turnarounds with quality, highlighting stories and insights on maintaining efficiency, flexibility, and creativity in CNC machining. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Ethan Patane shares his experience as Proteum's first intern, discussing projects, lessons learned, and company improvements. They also touch on RIT Formula SAE team's victory and valuable lessons gained over the years.

In this episode of Within Tolerance, Zap and I dive deep into our latest machining projects, touching on everything from material shortages to software complications. We investigate the real potential of AI in automating tasks in machining and weigh the hype against the reality. Additionally, we discuss managing diverse machinist personalities and provide insights on employee management and onboarding. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast