Within Tolerance

This week, I talk with Joseph Pizzoferrato from Heidenhain about his journey in machining, from Durabar to Heidenhain. We cover his experiences with Mazak training, Mastercam, and delve into Heidenhain controls. Joe shares insights on tool radius errors, macro programming, and new TNC 7 features. He also discusses the importance of collision protection, process monitoring, and tips for optimizing five-axis machines. ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Chris Zapatini, a seasoned manufacturing consultant known for his machining expertise, shares incredible insights from his global travels. They discuss the nuances of tool libraries and the shift towards five-axis machining while weighing OEM versus third-party automation solutions. Zap also reflects on personal growth, balancing work-life amidst business challenges, and the latest innovations in equipment. Their lighthearted banter adds a personal touch, making the complexities of machining both engaging and relatable.

Two brothers share their inspiring journey from hobbyists to owners of a machining company, highlighting their leap into motorsports. They reveal the challenges faced during their transition to entrepreneurship amidst a pandemic, focusing on innovative manufacturing solutions. The discussion covers the shift to paperless operations for efficiency, the strategic benefits of advanced machinery, and the importance of clear communication in navigating small business dynamics. Listeners gain insights into effective chip management and the advantages of ultrasonic cleaning technology.

Chris Appadini, an innovative traveler and machinist trainer, shares exciting tales from his recent adventures, including a striking new head tattoo and insights from working with Amish machinists. Simon Hanmer, a solar energy aficionado, discusses groundbreaking solar panel projects and custom Freddy machines, highlighting both creativity and functionality. The duo also emphasizes the juggling act of work-life balance, injecting humor and personal anecdotes throughout their engaging conversation.

This week I chat with Jim Belosic, CEO and founder of SendCutSend. We dive into Jim's background, from his artistic beginnings creating custom pancakes for his daughter to running a software company, Pancake Laboratories. Jim shares how his passion for cars and fabrication led to the birth of SendCutSend, an on-demand sheet metal manufacturing service. We explore the company's rapid growth, the challenges of scaling operations, the valuable lessons learned along the way, and the importance of a strong company culture. Jim also discusses their efforts to balance quick-turn work while maintaining high-quality standards, and touches on future plans for SendCutSend.  Check out SendCutSend's IG @sendcutsend ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Eric Larson, a talented machinist and industrial designer based in Chicago, shares his journey as the founder of Clear Irons, a prototyping shop. He delves into his unique educational background in industrial design and metalsmithing. The conversation highlights the dynamic challenges of transitioning from a live-work space to a commercial property, the integration of advanced machinery, and the importance of lean practices. Eric also offers insights into automation in manufacturing, high-quality aesthetics in prototyping, and his vision for future business growth.

Join Zap and I as we catch up on the eve of Thanksgiving! We dive into recent shop updates, the ongoing van saga, and share our favorite Thanksgiving traditions. Listen in as we detail technical challenges, highlight valuable machining tips, and discuss lessons learned from various projects. We also chat about our year-end reflections, what we're thankful for, and the wonderful supportive #Instamachinist community. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Justin Gray from Toolpath Labs joins me this week on the podcast. We delve into Justin's week-long internship at Proteum Machining, touching on topics like the camaraderie in small shops, tool calibration, and optimizing CNC processes. Justin critiques our workflow and offers practical advice on improving shop efficiency and safety. Learn about his experiences with e-bikes, surprises in machining, and the exciting future features of Toolpath. Plus, we banter about favorite machines, coding intricacies, and the welcoming nature of the machining community. Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/ ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Chris Zapatini, a seasoned machining consultant, shares insights from his bustling travels across the U.S. He tackles the challenges of fixturing different materials and highlights the importance of organized tool libraries for CNC programming efficiency. The conversation delves into the complications faced while integrating the new U500 machine, culminating in advice on anodizing prep, managing materials stresses, and the advantages of a state-of-the-art plastics annealing oven. Expect practical tips and humorous anecdotes as they navigate the intricacies of machining.

The hosts share their post-IMTS adventures, including troubleshooting machining challenges on the road and unexpected moments during teardown. They discuss the recent acquisition of an advanced annealing oven for plastics and share insights on project management solutions that improve workflow. Excitement is palpable over new machinery, from improving CNC lathe operations to embracing modern robotic systems. They also delve into the importance of effective communication and quality management in navigating customer relationships amidst a fast-paced work environment.