Manufacturing Happy Hour

250: How to Uncover Your "Hidden Factory" and Extract More Value from the Plant Floor featuring Tri Tech Automation

Aug 26, 2025
Join Adam Ruebsam, President of Tri Tech Automation, Luke Manier, Managing Director, and Ryan Williams, Director of Innovation and Solution Sales, as they explore the intriguing concept of the 'hidden factory' in manufacturing. The trio discusses how to unlock untapped potential in existing resources and address invisible inefficiencies. They also highlight the importance of mentorship in fostering career growth and share valuable insights about learning from unexpected sources, like the Savannah Bananas, to enhance customer experiences.
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INSIGHT

Hidden Factory Defined

  • The hidden factory is the untapped potential inside existing operations, including invisible inefficiencies and unused capacity.
  • Identifying it focuses efforts on measurable improvements without full reinvestment in new plants.
ADVICE

Use Data First To Prioritize Projects

  • Start by gathering and analyzing existing data to quantify inefficiencies before proposing capital projects.
  • Use dashboards and measurable KPIs to justify investments and prove ROI after changes.
ADVICE

Enable The Workforce First

  • Empower and enable the existing workforce with guided work instructions and decision-support tools.
  • Focus on operator empowerment to reduce dependence on scarce technical staff and accelerate troubleshooting.
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