In the early 2000s, Steve Cotton ran a company serving the fast-growing data center industry with backup battery systems.

And when those systems reached the end of their lives, the company monetized kilotons of lead-acid batteries by sending them to recycling facilities – industrial plants that break down and burn the components.

“It's very dangerous. You've got lead dust all over the floor. You've got a bunch of people wearing hot suits, literally chucking batteries into high temperature furnaces. And it is not a healthy environment,” said Cotton.

Two decades later, the technology has shifted – and lithium-ion batteries are now the dominant form of storage. But recycling hasn't changed a lot.

Today, there are two types of dominant battery recycling methods. One is using high heat, similar to the process that Steve witnessed at the lead-acid facilities. The other is giving batteries a chemical bath, in a process known as hydrometallurgy. Both create a lot of waste.

Steve saw how big the battery recycling waste problem could become. And in 2015, he invested in a company called Aqua Metals. And he became so convinced by Aqua Metals' novel approach to recycling, he became the CEO.

“We're using electricity to drive the process and the electricity itself comes from renewable resources. And that can produce this metal supply chain with a true opportunity to have a net zero environmental impact,” said Cotton.

The battery recycling industry is experiencing rapid growth, as companies and countries look to build secure, circular supply chains for critical minerals.

In this episode, produced in partnership with Aqua Metals, Steve Cotton sits down with Stephen Lacey to talk about the growing battery waste problem, and the urgency to invest in recycling techniques that don't lock in new sources of waste.

This is a partner episode, brought to you by AquaMetals. Aqua Metals is pioneering cleaner and safer battery metals recycling through innovation. The company is building the first sustainable battery recycling operation in North America in Tahoe-Reno. Watch a tour of the company’s pilot facility, and learn more by reading the company’s recyclopedia.

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