Making Chips Podcast for Manufacturing Leaders

Unpacking Real-World Applications of AI in Manufacturing with Bryce Barnes, 454

Mar 10, 2025
In this conversation, Bryce Barnes, a manufacturing AI consultant and former mechanical engineer, reveals how AI is reshaping the industry. He discusses practical applications like AI-assisted CNC programming, quoting automation, and streamlining processes. Bryce emphasizes the importance of AI in enhancing efficiency and reducing costs for manufacturers, particularly smaller shops. With insights into using AI for quality control and customer relationship management, he provides a roadmap for leaders to leverage technology for optimizing operations.
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ANECDOTE

From Engineer To Manufacturing AI Consultant

  • Bryce Barnes described his path from mechanical engineering to IT and back into manufacturing after touring factories globally.
  • He now works as an independent manufacturing AI consultant focused on applying cloud and AI to elevate shop operations.
INSIGHT

AI Already Lives In Many Shops

  • Many shops already use AI components like vision systems without realizing it.
  • Machine learning underpins those systems by learning patterns from inputs to detect anomalies or features.
ADVICE

Use AI To Accelerate CNC Programming

  • Use AI-assisted CAM tools to speed CNC programming and upskill novice programmers rapidly.
  • Treat AI as an assistant to get ~60–80% of the program then trust-but-verify with experts for final validation.
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