In this conversation, Bryce Barnes, a manufacturing AI consultant and former mechanical engineer, reveals how AI is reshaping the industry. He discusses practical applications like AI-assisted CNC programming, quoting automation, and streamlining processes. Bryce emphasizes the importance of AI in enhancing efficiency and reducing costs for manufacturers, particularly smaller shops. With insights into using AI for quality control and customer relationship management, he provides a roadmap for leaders to leverage technology for optimizing operations.
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question_answer ANECDOTE
From Engineer To Manufacturing AI Consultant
Bryce Barnes described his path from mechanical engineering to IT and back into manufacturing after touring factories globally.
He now works as an independent manufacturing AI consultant focused on applying cloud and AI to elevate shop operations.
insights INSIGHT
AI Already Lives In Many Shops
Many shops already use AI components like vision systems without realizing it.
Machine learning underpins those systems by learning patterns from inputs to detect anomalies or features.
volunteer_activism ADVICE
Use AI To Accelerate CNC Programming
Use AI-assisted CAM tools to speed CNC programming and upskill novice programmers rapidly.
Treat AI as an assistant to get ~60–80% of the program then trust-but-verify with experts for final validation.
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In this episode of MakingChips, we dive into the world of artificial intelligence (AI) and how it is revolutionizing the manufacturing industry. Special guest Bryce Barnes, a manufacturing AI consultant, shares his expertise and insights on how AI is transforming both the shop floor and business operations.
As a former mechanical engineer turned AI specialist, Bryce explains how manufacturers can leverage technology, such as machine learning and AI-driven CAM solutions, to increase efficiency and reduce costs. The conversation uncovers practical, real-world applications of AI, from CNC programming assistance to streamlining back-office tasks like quoting and project management.
Bryce also brings his unique perspective as someone who grew up in manufacturing, now guiding companies through the complexities of implementing AI in a practical way.
This episode offers valuable insights into how AI can help manufacturers, especially smaller shops, optimize their processes. Bryce discusses the potential of AI to assist in CNC programming, improve quality control, and enhance customer relationship management. This is a must-listen for any manufacturing leader who is looking to understand how AI can be applied practically to save time and increase profitability.
Segments
(0:25) Achieve on-time delivery with ProShop ERP
(1:58) Overview of the MFG Meeting and Bryce's keynote
(4:48) Bryce's transition from mechanical engineering to AI in manufacturing
(8:38) How AI is already being used in manufacturing without shop owners realizing it
(11:30) How AI can assist with CNC programming and upskilling novice workers
(13:53) AI's role in the quoting process and business operations
(16:58) Addressing security concerns with using AI in manufacturing businesses
(21:23) The importance of fine-tuning AI models for specific business needs
(26:50) Why you need to check out the Buy the Numbers podcast
(29:20) Do you need a comprehensive understanding of prompt engineering?
(31:07) Practical advice for manufacturing leaders to adopt AI in their businesses
(45:30) The hilarious shortcomings of generative AI (such as ChatGPT)
(48:20) Limitless CNC's suggestion engine for CNC programming