Episode 267 - Matt Herron of the Southwest Research Institute

Episode 267 features Dr. Ayers in conversation with Matt Herron of the Southwest Research Institute, a respected ergonomics expert and long‑time contributor to the field. The episode focuses on ergonomics, awkward postures, and how to gain management support for correcting hazards.

  🔍 Key Themes 1. Ergonomics and Awkward Postures

Herron explains how awkward postures—bending, twisting, reaching, overextension—create cumulative strain that leads to musculoskeletal injuries. He emphasizes:

• Identifying high‑risk tasks early

• Using simple observation tools

• Teaching supervisors what “awkward posture” actually looks like

• Designing work to fit the worker, not the other way around

  2. Making the Business Case for Ergonomic Improvements

A major part of the discussion centers on how to get management support. Herron highlights strategies such as:

• Connecting ergonomic issues to productivity losses

• Showing how small adjustments reduce injury rates and downtime

• Using data and photos to make hazards visible

• Framing ergonomic fixes as cost‑avoidance, not expenses

  3. Practical Approaches to Hazard Correction

Herron shares real‑world examples of:

• Low‑cost ergonomic improvements

• Adjusting workstation height

• Reducing reach distances

• Using mechanical aids

• Coaching employees on neutral posture

He reinforces that ergonomic improvements don’t need to be expensive to be effective.

  4. Herron’s Legacy and Expertise

The episode notes that Herron previously appeared in Episode 91, where he discussed the basics of ergonomics and cabinet lasers. Dr. Ayers describes him as a legend in the occupational safety field, known for his practical, worker‑centered approach.

  ⭐ Takeaways for Safety Leaders

• Ergonomics is one of the most cost‑effective ways to reduce injuries.

• Awkward postures are often easy to spot—and easy to fix—when leaders know what to look for.

• Management support grows when safety pros speak in terms of productivity, cost savings, and risk reduction.

• Small ergonomic improvements can have a big impact on injury prevention and morale.

Matt was also featured on Episode 91 where we discussed the basics of ergonomics and cabinet lasers.  Matt is a wealth of knowledge and a legend in the Occupational Safety field.