Incremental:
The Continuous Improvement Podcast Episode 13. Applying Theory of Constraints To Handle Limited Labor
Mar 29, 2023
Discover how to enhance production in small teams by applying the Theory of Constraints. Explore the importance of production leveling and managing labor as a constraint. The hosts delve into cross-training to cover workstations effectively and highlight the pitfalls of local improvements that can become obsolete. Learn about Shigeo Shingo's block production method to optimize workflows and how improving product development can significantly boost capacity and efficiency. Tune in for insights that could transform your shop's operations!
AI Snips
Chapters
Books
Transcript
Episode notes
Routine Reduces Daily Chaos
- Small shops feel chaotic because people recreate their day each morning instead of following routines.
- Production leveling can create predictable daily routines even with shifting task details.
Prototype Job Caused A Speed Bump
- Devin described a prototype job that disrupted flow because load wasn't distributed across people.
- He was fully occupied and others had to improvise to keep machines busy.
Cross-Train And Manage Job Intake
- Cross-train staff to smooth load across workstations and reduce idling.
- Also plan intentionally which jobs you accept to avoid single-point work spikes.
