
OnTrack: The PCB Design Podcast
The PCB Design Podcast features conversations on all facets of PCB Design and Hardware Development
Latest episodes

May 1, 2024 • 41min
Intro EMC: Compliance, Opportunities & Pitfalls with Anton Tishchenko
Tech Consultant Zach Peterson welcomes Anton Tishchenko, aka Dr. EMC, to discuss EMC design, certification, & compliance. Topics cover AI integration in PCB design, common mistakes to avoid, importance of modules & antennas in compliance, & strategies to prevent costly failures.

Apr 23, 2024 • 31min
Unpacking Semiconductor Packaging: Insights with Jan Vardaman
In this episode of the Altium OnTrack Podcast, host Zach Peterson sits down with Jan Vardaman, president and founder of TechSearch International. With decades of experience in semiconductor packaging, Jan shares her expert insights into the global semiconductor industry, focusing on the shift away from Asia for advanced manufacturing and the critical need for an integrated supply chain in the U.S.
This episode not only highlights the technological and industrial shifts in semiconductor packaging but also discusses the economic and policy dimensions affecting the sector.
Key topics covered include:
The transition of high-end semiconductor packaging from Asia to other regions like Taiwan and Korea.
The impact of new facilities in Malaysia on the global supply chain.
The role and challenges of the National Advanced Packaging Manufacturing program in the U.S.
Detailed discussions on substrate manufacturing and advanced assembly operations outside China.
The significance of workforce development in sustaining local manufacturing initiatives.
Future trends and strategies for semiconductor fabrication and assembly in North America.
More Resources:
Follow Jan on LinkedIn
Learn More about TechSearch International
Exclusive 15 Days Free Altium Designer Access

Apr 16, 2024 • 1h 16min
The Latest in PCB Simulation: Expert Insights with Yuriy Shlepnev
In this information-packed episode of the OnTrack Podcast, Tech Consultant Zach Peterson explores PCB simulation with Yuriy Shlepnev, the President and Founder of Simberian Inc. This detailed discussion focuses on how modern simulation tools are revolutionizing the industry and includes an exclusive Simbeor® demo that you won't want to miss.
To begin, Yuriy shares his extensive knowledge of electromagnetic analysis and signal integrity, exploring how these critical factors influence PCB design in today's high-speed electronics. The episode then covers various aspects of PCB simulation, including the challenges designers face and the innovative solutions provided by the latest software developments - all before diving into the demo.
Key Highlights:
• The importance of accurate electromagnetic simulations in achieving optimal PCB design. Insights into Simberian's approach to simplifying complex simulations for designers of all skill levels.
• Techniques to enhance signal integrity and reduce design iterations.
• Future trends in PCB technology and how to stay ahead in the industry.
• Yuriy's Simbeor® demo, showing practical applications and tips for both novice and experienced engineers.
Further Resources:
Connect with Yuriy on LinkedIn
Learn More about Simberian
Exclusive 15 Days Free Altium Designer Access

Apr 9, 2024 • 29min
Behind the Tech: Passion & Perseverance in Electronics Design
In this captivating episode of the OnTrack Podcast, host Tech Consultant Zach Peterson chats about storytelling in electronics design with Benjamin Kitzinger, the visionary Producer and Director behind @AltiumStories .
Zach and Ben explore the heartbeat of innovation by detailing stories of engineers and innovators who've shaped the electronics industry with their passion and perseverance. Discover how a hacker mindset led to groundbreaking technological advancements and hear firsthand accounts of how tech pioneers navigated challenges, celebrated triumphs, and fueled their creativity to make a tangible impact on the world through electronics design.
Don't forget to subscribe for more stories of innovation, interviews with industry leaders, and explorations into the technology that shapes our future.
Key Highlights
Corporate Storytelling with Impact: Altium Stories redefines corporate storytelling by focusing less on product promotion and more on showcasing the real-world impact of engineering solutions.
Exploring Unique Personalities: Highlighting individuals like Joe Grant, known for his hacker mindset, Altium Stories delves into the personal journeys and unique perspectives of engineers, creating captivating narratives.
Educational and Inspirational Content: Through interviews and deep dives, the series aims to educate and inspire viewers, particularly engineers, by sharing the challenges, triumphs, and innovations within the field of electrical engineering.
Humanitarian and Technological Impact: From groundbreaking technological advancements like optical computing to humanitarian projects like Project Vive, Altium Stories showcases the diverse ways engineering can positively impact lives.
Authenticity and Evolution: Despite being a corporate initiative, Altium Stories maintains authenticity and evolves over time to continue providing valuable content, aiming to educate, inspire, and celebrate engineering accomplishments while staying true to its essence.
Further Resources
Connect with Ben on LinkedIn
Check Out Altium Stories on YouTube

Apr 2, 2024 • 47min
Chatting Ultra HDI: Chrys Shea, PCB Miniaturization & Challenges Ahead
In this episode of the OnTrack Podcast, host Tech Consultant Zach Peterson explores the revolutionary world of Ultra HDI with Chrys Shea, President of Shea Engineering. The two unveil the future of PCB soldering and miniaturization, shedding light on the intricate challenges ahead and breakthroughs just on the horizon. Chrys, renowned for her expertise, shares invaluable insights into developing test vehicles for soldering and navigating the complexities of Ultra HDI assembly. This conversation promises a deep understanding of the cutting-edge advancements shaping the future of electronics manufacturing.
Don't miss out on the expert guidance and innovative strategies presented by Chrys Shea, a leading voice in the SMT assembly and PCB design world.
Key Highlights:
Introduction of Chrys Shea, president of Shea Engineering, discussing her involvement in developing test vehicles for soldering, particularly focusing on Ultra High-Density Interconnect (UHDI).
Discussion on the importance of having a plan upfront, particularly in terms of addressing defects and DFM (Design for Manufacturability) considerations.
Chrys Shea's background as an SMT (Surface Mount Technology) assembly process engineer and her transition to independent consulting, specializing in soldering.
Overview of the test vehicle developed for solder paste printing and its evolution to accommodate various soldering processes and component sizes, including BGAs, QFNs, and smaller passives.
Introduction of the new test vehicle for UHDI assembly, highlighting the increased density and challenges such as off-axis placements and the leading edge effect in stencil printing.
Further Resources:
Connect with Chrys on LinkedIn
Learn More about Shea Engineering Services
Read this article to learn about the assembly process for minaturization and Ultra HDI Technology
Exclusive 15 Days Free Altium Designer Access

Mar 26, 2024 • 33min
The Critical Shift: Bridging the Generational Gap in PCB Design
In this episode of the OnTrack Podcast, host Zach Peterson speaks with Cory Blaylock, Director of Workforce Partnerships at IPC, in a profound discussion on the looming generational gap within the PCB design and electronics manufacturing spaces, as well as what those industries might be able to do about it. As one generation of seasoned experts nears the end of their careers, the urgency to cultivate a new wave of talent becomes ever more critical. This episode delves deep into the challenges and opportunities that lie ahead in bridging this divide.
Key Highlights:
The Generational Shift: Explore the evolving landscape of PCB design and how the departure of experienced professionals is creating an urgent need for fresh talent.
IPC's Role: Discover how IPC is spearheading initiatives to develop the workforce of tomorrow through innovative apprenticeship programs approved by the US Department of Labor.
The Journey from Classroom to Industry: Cory shares his unique transition from education to a pivotal role in workforce development, shedding light on the path that lies ahead for aspiring PCB designers and manufacturers. - Future-Proofing the Industry: Learn about the measures being taken to ensure the sustainability and growth of the electronics manufacturing sector amidst these changes.
Further Resources:
Follow Cory Blalock on LinkedIn
IPC Apprenticeship Information:
IPC Information for employers
IPC News releases
Check out this article about working with IPC compliant Footprint Models

9 snips
Mar 19, 2024 • 34min
Revolutionary System Design: How Valispace is Changing Engineering
Valispace is revolutionizing system design by bridging the gap between requirements and implementation, solving spreadsheet pains. The founders share their backgrounds and the origins of Valispace, highlighting the need for efficient tools in engineering collaboration.

Mar 12, 2024 • 45min
UHDI Innovations & Next-Gen PCBs with Kunal Shah, PhD.
In this enlightening episode of the OnTrack Podcast, host Zach Peterson chats with Kunal Shah, PhD., President of liloTree. The two have a detailed conversation about the burgeoning field of Ultra High-Density Interconnects (UHDI) and its impact on the future of electronics.
Kunal shares his insights on the latest in UHDI innovation, including its challenges and solutions in electronics manufacturing, especially in high-reliability applications such as defense and medical electronics.
With a focus on the upcoming SMTA panel discussion, this episode is a must-watch for anyone interested in the cutting-edge technologies shaping our world. Don't miss out on this deep dive into UHDI!
Key Highlights:
Overview of the various of Developments in UHDI
Discussion of "Traditional" Plating Materials
Nickel Vs. Copper
Overplating Compensation?
Can silver be an UHDI Alternative?
More resources:
Learn More about liloTree
Check out this article about Ultra HDI PCB capabilities
Exclusive 15 Days Free Altium Designer Access

Mar 5, 2024 • 46min
ESG, Sustainability, & the Future of Electronics w/ Tom Raftery
Explore the intersection of technology and sustainability with Tom Raftery, an independent consultant and host of the Climate Confident and Sustainable Supply Chain podcasts, on this episode of the OnTrack Podcast with Zach Peterson.
Dive deep into the evolving world of ESG (Environmental, Social, Governance), exploring how advancements in IoT, AI, and sustainable practices are reshaping supply chains and business strategies. Join Tom and Zach as they explore the critical role of transparency, auditability, and regulation in driving forward sustainable innovation and corporate responsibility.
Key Highlights
Tom Raftery's Introduction: Gain insights into Tom Raftery's expertise and perspective on sustainability.
Corporate Concern: Explore the question of whether companies are genuinely demonstrating concern for sustainability.
Procurement & Sourcing: Delve into the critical role of procurement and sourcing in sustainability efforts.
Transparency Importance: Understand the significance of transparency in sustainable practices and corporate operations.
Driving Forces of Sustainability: Explore the real motivations behind sustainability initiatives and their impact on businesses.
Resources
Listen to the Climate Confident Podcast
Learn More about Sustainable Supply Chain
Tom Raftery’s website

Feb 27, 2024 • 49min
PCBs, Global Innovation Policy & the CHIPS Act
Explore the intersection of Global Innovation Policy and the CHIPS Act with Stephen Ezell, VP of Global Innovation Policy at the Information Technology and Innovation Foundation (ITIF), in this insightful episode of the OnTrack Podcast.
Hosted by Tech Consultant Zach Peterson, this discussion delves into the complexities of navigating the Chinese market, the principles of comparative advantage, and the critical role of policy in fostering technological self-sufficiency. Discover how the CHIPS Act aims to bolster the electronics industry and innovation within the global tech landscape.
Key Highlights:
ITIF's Role and Background: Explore the foundation and mission of ITIF, shedding light on its significance in policy discourse.
Hardware vs. Software in Policy: Delve into the nuances of hardware and software considerations for policymakers, shaping discussions on technological advancement and regulation.
CHIPS and Science Act: Examine ITIF's involvement in the CHIPS and Science Act, emphasizing its implications for innovation and industry development.
Global CHIPS Act Comparisons: Compare the CHIPS Act with similar initiatives worldwide, providing insight into its effectiveness and relevance on a global scale.
Policy Perspectives on Economic Dynamics: Analyze key questions surrounding industrial policies, including the CHIPS Act's role, potential handouts, and the broader implications for economic strategies like onshoring and friendshoring, in the context of China's economic evolution.