OnTrack: The PCB Design Podcast

Join host Zach Peterson as he sits down with industry veteran Dan Beaulieu, founder and president of DB Management Group, to explore the dramatic transformation of the PCB manufacturing landscape. With over 30 years of experience working with hundreds of companies, Dan provides unique insights into how the industry has evolved from 1,300 North American PCB shops in 2005 to just 130 today, with 90 of them under $5 million in revenue.   In this compelling discussion, Dan shares his perspective on the consolidation wave reshaping the industry, the challenges facing smaller "mom and pop" PCB shops, and the critical role of venture capital in driving growth and technological advancement. He also delves into emerging opportunities in substrate manufacturing and microelectronics, the importance of superior customer service as a competitive differentiator, and strategies for attracting and training the next generation of PCB professionals.   👉 Resources from this Episode:  - Dan's I-Connect article: https://iconnect007.com/article/146612/lessons-from-a-thousand-columns-dan-beaulieu-on-writing-selling-and-staying-the-course/146609/pcb - Connect with Dan on LinkedIn:https://www.linkedin.com/in/danbbeaulieu/ - Learn More about DB Management Group: https://www.dbmanagementgroup.com/   💡 Stay Connected: Don't forget to like, comment, and subscribe for more in-depth tutorials and tips from @AltiumAcademy! Share your thoughts and questions in the comments below!   👉 Subscribe for more: https://www.youtube.com/@AltiumAcademy?sub_confirmation=1   Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content.   👉 Follow Altium on YouTube:https://www.youtube.com/@AltiumAcademy?sub_confirmation=1 👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner 👉 Follow Altium on Twitter: https://twitter.com/altium 👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/ 👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/   The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer!   About Altium LLC   Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products.   #PCBManufacturing #ElectronicsIndustry #PCBDesign

Join host Zach Peterson on this episode of the OnTrack Podcast as he speaks with Caleb Buck, PCB Design Electronics Engineer at Nidec Aerospace, about the critical considerations for high power PCB design. From guitar pedal prototypes etched in his kitchen to aerospace systems handling 500+ amps, Caleb shares his journey and expertise in designing life-critical electronics. Learn about voltage isolation requirements, current distribution challenges, thermal management strategies, and the pitfalls that can lead to melting connectors and component failures.   Discover practical approaches to high power design including IPC 2221 vs IPC 2152 standards, material selection for reliability, and how PCB layout dramatically affects current distribution in parallel switching circuits. Whether you're designing power electronics for automotive, aerospace, or industrial applications, this conversation provides valuable insights for pushing the boundaries of what's possible on a PCB. 👉 Resources from this episode:  - Connect with Caleb: https://www.linkedin.com/in/caleb-buck-809b6a256/ - Learn More about PCB West: https://pcbwest.com/ 💡 Stay Connected: Don't forget to like, comment, and subscribe for more in-depth tutorials and tips from @AltiumAcademy! Share your thoughts and questions in the comments below!   Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content.   👉 Follow on YouTube: https://www.youtube.com/@AltiumAcademy?sub_confirmation=1 👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner 👉 Follow Altium on Twitter: https://twitter.com/altium 👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/ 👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/   The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer!   About Altium LLC   Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products.   #ElectronicsDesign #PCBDesign #PowerElectronics

Join host Zach Peterson on the Altium OnTrack Podcast as he interviews Tyler Richards, founder of uFab, who is revolutionizing PCB manufacturing with chemical-free production technology. Discover how Tyler's innovative PCBee system can print multi-layer circuit boards in just 4 hours without using traditional chemical etchants like ferric chloride or cupric chloride. From his early days as a high school freelancer on Upwork to founding a company that's changing desktop PCB fabrication, Tyler shares his journey and the technology behind uFab's game-changing approach. Learn about their laser-based manufacturing process that supports everything from FR-4 to flex materials, Rogers substrates, and even ceramic boards - all with feature sizes down to 2 mil and via sizes as small as 7-8 mil. 💡 Stay Connected: Don't forget to like, comment, and subscribe for more in-depth tutorials and tips from @AltiumAcademy! Share your thoughts and questions in the comments below! Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content. 👉 Follow Altium on YouTube: https://www.youtube.com/@AltiumAcademy?sub_confirmation=1 👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner 👉 Follow Altium on Twitter: https://twitter.com/altium 👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/ 👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/ The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer! About Altium LLC Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products. #PCBManufacturing #PCBPrototyping #ElectronicsManufacturing

Join Zach Peterson as he sits down with Keven Coates, Senior Electrical Engineer at Novium Designs, for an in-depth preview of his upcoming PCB West presentations. This conversation covers essential topics every PCB designer needs to master, from signal integrity fundamentals to thermal management and design for manufacturing best practices. Discover why silicon company data sheets shouldn't be taken as gospel, learn about common assembly pitfalls that can kill first-run yields, and understand the critical importance of working with your fabrication and assembly partners early in the design process. Keven shares decades of experience from his time at Texas Instruments and offers practical insights that can save you months of rework and costly mistakes. 👉 Resources from this episode:  - Connect with Keven: https://www.linkedin.com/in/keven-coates-tamu/ - Learn more about PCB West: https://pcbwest.com/ 💡 Stay Connected: Don't forget to like, comment, and subscribe for more in-depth tutorials and tips from @AltiumAcademy! Share your thoughts and questions in the comments below! Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content. 👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner 👉 Follow Altium on Twitter: https://twitter.com/altium 👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/ 👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/ The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer! About Altium LLC Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products. #PCBDesign #SignalIntegrity #ThermalManagement

Meet Tom Rein, the youngest entrepreneur ever featured on the Altium OnTrack podcast and founder of Tom's Aerial Vehicles. At just 18 years old, Tom is revolutionizing American drone manufacturing with AI-powered development processes and proprietary hardware designs. In this compelling interview, discover how this young innovator is building police drones "for Americans, by Americans" while addressing critical national security concerns and manufacturing gaps.   Tom shares his remarkable journey from collecting light bulbs as a child to building a six-figure speaker company, and now developing modular drone systems that could reshape the industry. Learn how AI has reduced his development costs from $10 million and 25 engineers to a $30 ChatGPT subscription, and why American manufacturing needs to catch up to China's ecosystem advantages. This episode explores the intersection of entrepreneurship, technology innovation, and national security in the rapidly evolving drone industry.   👉 Resources from this Episode:  - Find Tom on LinkedIn: https://www.linkedin.com/in/tomrein1/ - Find Tom on YouTube: https://www.youtube.com/@TomReinYT   💡 Stay Connected: Don't forget to like, comment, and subscribe for more in-depth tutorials and tips from @AltiumAcademy! Share your thoughts and questions in the comments below!   Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content.   👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner 👉 Follow Altium on Twitter: https://twitter.com/altium 👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/ 👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/   The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer!   About Altium LLC   Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products.   #AmericanManufacturing #DroneIndustry #YoungEntrepreneur

Join host Zach Peterson as he sits down with David Schild, Executive Director of the Printed Circuit Board Association of America (PCBAA), fresh from their annual Washington D.C. meeting. Discover how the organization is advocating for critical legislation like H.R.3597, the Protecting Circuit Boards and Substrates Act, and why American PCB manufacturing dropped from 30% to just 4% of global production. Learn about the workforce challenges, private investment opportunities, and the strategic importance of domestic microelectronics manufacturing for everything from F-150s to F-35s.   This in-depth episode of the OnTrack Podcast unpacks the policy battles happening behind the scenes as PCBAA works to secure tax incentives and federal support for American PCB manufacturers. David shares insights from their recent congressional meetings, explains why major OEMs like RTX (Raytheon) are joining the fight, and discusses the organization's mission to educate lawmakers about the critical role circuit boards play in national security and commercial applications.   👉 Resources from this episode:  - H.R.3597: https://www.congress.gov/bill/119th-congress/house-bill/3597 - PCBAA: https://www.pcbaa.org/ - David Schild: https://www.linkedin.com/in/davidschild/ - "Chip War" by Chris Miller: https://a.co/d/7CDUpI2 - Forbes Article about US Manufacturing: https://shorturl.at/psnwM - Happy Holden OnTrack Episode: https://youtu.be/exh5p4G6cy8  - Blake Moore OnTrack Episode: https://youtu.be/xU80guGtMWc   💡 Stay Connected: Don't forget to like, comment, and subscribe for more in-depth tutorials and tips from @AltiumAcademy Share your thoughts and questions in the comments below!   Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content.   👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner 👉 Follow Altium on Twitter: https://twitter.com/altium 👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/ 👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/   The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer!   About Altium LLC   Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products. #PCBManufacturing #AmericanManufacturing #PCBDesign

Discover how artificial intelligence is transforming Product Lifecycle Management (PLM) systems in this insightful conversation with Michael Corr, CEO and founder of Duro. From eliminating PLM horror stories to streamlining hardware development workflows, learn how modern cloud-based PLM platforms are revolutionizing the way engineering teams manage data from design through manufacturing. Michael shares his journey from electrical engineer to PLM innovator, revealing the critical pain points that plague traditional PLM systems and how AI-powered solutions are solving decades-old data management challenges. Explore how intelligent automation is reducing manual processes, improving supply chain integration, and enabling hardware teams to focus on what they do best - designing innovative products.   👉 Resources from this Episode:  - Connect with Michael: https://www.linkedin.com/in/michaelgcorr/ - Get Duro: https://durolabs.co/   💡 Stay Connected:  Don't forget to like, comment, and subscribe for more in-depth tutorials and tips from @AltiumAcademy! Share your thoughts and questions in the comments below!             Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content.         👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner   👉 Follow Altium on Twitter: https://twitter.com/altium    👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/    👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/    The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer!  About Altium LLC Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products. #PLM #HardwareDesign #ArtificialIntelligence 0:00 Intro 0:56  Introduction to Michael Corr and Duro PLM 3:16 Why PLM over other software solutions? 5:03 What is PLM and why do hardware teams need it? 7:42 PLM horror stories and configuration challenges 12:39 Duro's approach to simplifying PLM complexity 22:37 Simplifying PLM onboarding and configuration 24:16 I integration in PLM systems 27:57 AI opportunities in DFM and hardware optimization 30:00 Nexar and Octopart integration benefits 33:40 PCB procurement and vendor integration 37:30 Future features and manufacturing expansion

Discover how artificial intelligence is revolutionizing PCB supply chain management in this fascinating conversation with Timon Ruban, founder and managing director of Luminovo in this episode of the OnTrack Podcast. From his electrical engineering background at Stanford to building Europe's leading electronic supply chain platform, Timon shares insights on solving complex procurement challenges, automating PCB quoting, and the future of AI in electronics manufacturing. Learn how Luminovo helps contract manufacturers and OEMs streamline their sourcing processes, manage supply chain risks, and get instant PCB quotes through advanced Gerber file analysis. Timon discusses the evolution from manual Excel-based workflows to AI-powered automation, strategic supplier management, and the exciting roadmap ahead including LLM integration for data ingestion and decision support. 👉 Resources from this Episode:  - Email Timon: timon@luminovo.com - Timon's LinkedIn: https://www.linkedin.com/in/timon-ruban/?originalSubdomain=de - Luminovo's Site: https://luminovo.com/   💡 Stay Connected: Don't forget to like, comment, and subscribe for more in-depth tutorials and tips from @AltiumAcademy! Share your thoughts and questions in the comments below!   Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content.   👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner 👉 Follow Altium on Twitter: https://twitter.com/altium 👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/ 👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/   The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer!   About Altium LLC Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products. #SupplyChainManagement #PCBManufacturing #PCBDesign 

Dive deep into the complex world of medical device supply chains with supply chain executive Simon Hinds. This comprehensive episode of the OnTrack Podcast explores the unique challenges of bringing life sciences products from development to market, including regulatory compliance, global sourcing strategies, and risk management in an increasingly complex geopolitical landscape. From tier-one to tier-three supplier relationships to the critical importance of traceability in medical manufacturing, Simon shares real-world insights on how companies navigate everything from tariff risks to pandemic-induced disruptions. Learn about the stark differences between pharmaceutical supply chains and other industries like automotive and consumer electronics, and discover why medical device companies face uniquely high barriers to entry when implementing global assembly strategies. 👉 Resources from this Episode:  - Read Simon's Content on the Altium Blog: https://resources.altium.com/experts/simon-hinds - Connect with Simon on LinkedIn: https://www.linkedin.com/in/simon-hinds-7b7a2315/?originalSubdomain=au 👉 Exclusive 15 Days Free Altium Designer Access: https://www.altium.com/promotions/altium-academy Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content. 👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner 👉 Follow Altium on Twitter: https://twitter.com/altium 👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/ 👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/ 👉 Ready to try the industry's best-in-class design experience yourself? Download it today and get started! https://www.altium.com/downloads? utm_source=youtube&utm_medium=social&utm_campaign=yt-sponsor&utm_content=altium-academy The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer! About Altium LLC Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products. #SupplyChain #MedicalDevices #LifeSciences 

Join us for an in-depth conversation with Lukas Henkel, co-founder of Open Visions Technology, as he shares exciting updates on his cutting-edge open source hardware projects. From modular Linux-based smartwatches to Framework laptop modifications, discover how advanced PCB design techniques are pushing the boundaries of what's possible in open source electronics.   In this episode, Lukas reveals the engineering challenges behind creating a fully modular smartwatch that runs Linux, complete with custom SIP (System in Package) design using HDI PCB technology. Learn about the innovative approaches to packaging multiple modules in an ultra-compact form factor, including the use of specialized low-DK substrates from Thintronics for achieving optimal signal integrity.   👉 Resources from this episode:  - Connect with Lukas: https://www.linkedin.com/in/lukas-henkel-ovt/?originalSubdomain=de - Lukas on Altium: https://resources.altium.com/p/lukas-henkel   👉 Exclusive 15 Days Free Altium Designer Access: https://www.altium.com/promotions/altium-academy   💡 Stay Connected: Don't forget to like, comment, and subscribe for more in-depth tutorials and tips from @AltiumAcademy! Share your thoughts and questions in the comments below!   Don't forget to follow us on social to stay up-to-date on the latest Altium Academy content.   👉 Follow Altium on TikTok: https://www.tiktok.com/@altiumdesigner 👉 Follow Altium on Twitter: https://twitter.com/altium 👉 Follow Altium on Linkedin: https://www.linkedin.com/company/altium/ 👉 Follow Altium on Facebook: https://www.facebook.com/AltiumOfficial/   👉 Ready to try the industry's best-in-class design experience yourself? Download it today and get started! https://www.altium.com/downloads?utm_source=youtube&utm_medium=social&utm_campaign=yt-sponsor&utm_content=altium-academy   The Altium Academy is an online experience created to bring modern education to PCB Designers and Engineers all across the world. Here you can access a vast library of free training and educational content covering everything from basic design to advanced principles and step-by-step walkthroughs. Join industry legends as they share their career knowledge, review real-life design projects, or learn how to leverage one of Altium's leading design tools. No matter your level of experience, the Altium Academy can help you become a better Designer and Engineer! About Altium LLC   Altium LLC (ASX:ALU), a global software company based in San Diego, California, is accelerating the pace of innovation through electronics. From individual inventors to multinational corporations, more PCB designers and engineers choose Altium software to design and realize electronics-based products.   #opensourcehardware  #pcbdesign #altiumdesigner