The Lean Solutions Podcast

What You’ll Learn: In this episode, hosts Patrick Adams and Shayne Daughenbaugh discuss lean methodology and its promise of efficiency and productivity improvement.  The sentiment towards Lean isn't always positive, especially when implementation goes awry. While Lean has proven to be a transformative approach for many organizations, it requires meticulous execution and a deep understanding of its principles.  About the Guest:   Maria Makrygianni is a seasoned Process Improvement Expert with 22 years of experience as an Airforce Officer (Captain) in aviation maintenance. She specializes in enhancing operational performance and profitability across various EU industries. Her expertise includes designing and leading training programs in Lean Six Sigma and Lean Management. Her extensive background spans Line & Heavy Maintenance, Quality Inspection, Aircraft Maintenance Resources Management, and Quality Audits. As a Chief Aircraft Engineer, she has improved and supervised aircraft maintenance processes, contributing to published scientific journals. Additionally, she holds a BA in Aeronautical Engineering and an MSc in Advanced Industrial & Manufacturing Systems, focusing on Reliability Analysis and TQM for Jet Fighter Maintenance Operations. She is also a Certified Systemic Analyst. Links: ⁠Click Here For Shayne Daughenbaugh’s LinkedIn⁠ ⁠⁠⁠Click Here For Patrick Adam’s LinkedIn⁠ ⁠Click Here for Maria Makrygianni’s LinkedIn⁠

Discover the dangers of 'fake lean' individuals in organizations misleading Lean initiatives. Learn how genuine Lean practitioners drive efficiency and continuous improvement. Hear insights from Dr. Bob Emiliani on implementing Toyota Production System principles and fostering Lean cultures. Explore the importance of authentic leadership, empowering teams, and promoting critical thinking in Lean organizations for organizational success.

Hosts discuss how a strong lean culture enables teams to use tools effectively. Guest Ryan Tierney shares insights on lean principles. Explore a family business's growth, personal growth journey, and the importance of employee-led tours. Learn about the transformative journey of implementing lean culture and the power of continuous improvement.

What You’ll Learn: In this episode, hosts Andy Olrich and Shayne Daughenbaugh discuss The Wheel of Sustainability – a transformative framework to enhance your leadership commitment and empower teams for enduring success, as well as ideal leadership development, its impact on profitability, organizational support structures, and strategies for sustaining leader empowerment. About the Guest:  The creator of “The Wheel of Sustainability,” Adam Lawrence is an industry expert, speaker, and author who directly works with and empowers teams to sustainably solve critical business problems. Adam coaches, mentors, and facilitates leaders and teams to deliver sustainable, breakthrough business results. Adam founded Process Improvement Partners LLC in 2018. He has 35+ years of process improvement experience helping businesses in manufacturing, distribution, and service industries. Based in Lancaster PA with his wife and son, Adam is ready to help you and your team anywhere in the world. Links: ⁠⁠Click Here For Shayne Daughenbaugh’s LinkedIn⁠⁠ ⁠⁠⁠⁠Click Here For Andy Olrich’s LinkedIn⁠⁠ Click here to connect with Adam Lawrence⁠ ⁠Click Here to learn more about the Wheel of Sustainability⁠

Explore challenges faced in implementing Lean practices in small businesses, emphasizing hands-on learning and the KATA approach. Learn about Don Watza's experience in HR, process improvement, and adopting Lean principles. Discover the importance of prioritizing people over tools and promoting transparency for successful Lean implementation.

Author Mark Graban discusses embracing failures in Lean management, highlighting the importance of learning from mistakes and implementing preventative measures. The podcast explores building psychological safety in the workplace, visual management, and the impact of fear-based leadership. Grab a copy of his book 'The Mistakes That Make Us' for more insights.

Guest Alex Ramirez, VP of Operations at Vallourec Tube Alloy, talks about embracing 2-Second Lean philosophy to eliminate inefficiencies and drive continuous improvement in organizations. Topics include Lean principles in the oil and gas industry, leadership alignment, proactive management, and personal transformation through Lean practices.

Charlie Protzman, Lean expert, discusses lean leadership, frontline leaders' role in continuous improvement, PDA and OODA models for problem-solving, importance of long-term goals, effective coaching, and availability of his book Lean Leadership Basics.

What You’ll Learn: In this episode, hosts Shayne Daughenbaugh, Patrick Adams, Andy Olrich, and Catherine McDonald discuss a model that emphasizes the essential steps to launch an organization successfully, highlighting the obstacles preventing progress, such as the adverse effects of limited leadership support. It underscores the significance of daily management and leader standard work in reinforcing positive actions and behaviors. About the Guest:  Shayne Daughenbaugh is a seasoned Process Improvement Project Manager with over 5 years of experience at the State of Nebraska, holding the distinction of a Certified Lean Six Sigma Black Belt. They specialize in leading successful organizational change and implementing lean process improvement strategies, focusing on streamlining efforts and enhancing efficiency. With a strong background in operations management and lighting efficiency, Shayne's expertise extends beyond the professional realm, encompassing a decade-long commitment as a Pastor, demonstrating versatile skills in mentorship and strategic planning.  Patrick Adams is an internationally recognized leadership coach, consultant and professional speaker. He is best known for his unique human approach to sound team building practices, creating consensus and enabling empowerment.Patrick has been delivering bottom-line results through specialized process improvement solutions for over 20 years. He’s worked with all types of businesses from private, non-profit, government, and manufacturing ranging from small business to billion-dollar corporations. Patrick is an Author of the best selling book, Avoiding the Continuous Appearance Trap. Catherine McDonald is a Lean and Leadership Coach with MCD Consulting, her own business since 2018. She specializes in Lean deployment across various non-manufacturing sectors, employing a strategic, enthusiastic, and empathetic approach. Using collaborative methods, Catherine guides individuals and organizations from short-term reactive working to long-term strategic thinking. Andy Olrich brings over 25 years of expertise in engineering trades, services, manufacturing, mining and logistics processes and support. With qualifications in Continuous Improvement and LEAN Six Sigma, he is also a Certified Scrum Master. Andy finds fulfillment in witnessing the positive outcomes that result from teams collaboratively working towards shared and individual goals. Links: ⁠Click Here For Catherine McDonald’s LinkedIn⁠ ⁠Click Here For Andy Olrich’s LinkedIn⁠ ⁠Click Here For Shayne Daughenbaugh’s LinkedIn ⁠⁠Click Here For Patrick Adams LinkedIn⁠

In our upcoming season, our mission remains clear: empower you with the insights needed for streamlined processes, waste elimination, and building a foundation for sustainable success.  Season three brings inspiring interviews, industry trend analyses, and practical tips for navigating the business landscape. Our podcast boasts a stellar lineup of guests, from industry experts to visionary entrepreneurs, offering actionable strategies for both seasoned leaders and those starting their entrepreneurial journey.  Join us on The Lean Solutions Podcast for a fresh perspective on optimizing operations and igniting passion for efficiency in Season Three. Embrace change, innovate boldly, and pave the way for a leaner, more prosperous future. Thank you for joining the lean revolution! What You’ll Learn: In this episode, hosts Shayne Daughenbaugh and Patrick Adams engage in a thoughtful exploration of their backgrounds and professional journeys, providing insightful glimpses into their respective experiences. About the Guest:  Shayne Daughenbaugh is a seasoned Process Improvement Project Manager with over 5 years of experience at the State of Nebraska, holding the distinction of a Certified Lean Six Sigma Black Belt. They specialize in leading successful organizational change and implementing lean process improvement strategies, focusing on streamlining efforts and enhancing efficiency. With a strong background in operations management and lighting efficiency, Shayne's expertise extends beyond the professional realm, encompassing a decade-long commitment as a Pastor, demonstrating versatile skills in mentorship and strategic planning.  Patrick Adams is an internationally recognized leadership coach, consultant and professional speaker. He is best known for his unique human approach to sound team building practices, creating consensus and enabling empowerment.Patrick has been delivering bottom-line results through specialized process improvement solutions for over 20 years. He’s worked with all types of businesses from private, non-profit, government, and manufacturing ranging from small business to billion-dollar corporations. Patrick is an Author of the best selling book, Avoiding the Continuous Appearance Trap. Links: ⁠Click Here For Shayne Daughenbaugh’s LinkedIn ⁠Click Here For Patrick Adams LinkedIn