Process Safety with Trish & Traci

A former Formula One engineer has developed an AI copilot that can suggest questions, reference incident databases and provide support. But don’t worry,  humans still have the last word.

Safety experts share strategies to revitalize job hazard analysis programs. A piece of paper won’t save your life, but what’s on that paper could.   Trish and Traci, along with guest Valerie Stakes, discuss five steps to improve job hazard analysis (JHA) programs: honest program evaluation, form clarity, embedding JHAs in other documents, improved training and increasing visibility through collaboration.

We’ve extracted a few gems from the 2024 season of Process Safety with Trish & Traci. Listen in as we discuss recurring accidents, emergency systems and organizational learning.

This In Case You Missed It episode brings the written word to life. Today, Trish Kerin, Chemical Processing’s Stay Safe columnist, will read her column “Process Safety Lessons from Bhopal 40 Years Later” Written By: Trish Kerin Read By: Trish Kerin  Read Article 

The Bhopal tragedy of 1984 at a Union Carbide pesticide plant in India killed thousands of people. The incident resulted from multiple safety failures: contaminated methyl isocyanate (MIC) storage, disabled safety systems and poor plant management. It led to significant changes in process safety, including the development of OSHA's Process Safety Management standard, the Center for Chemical Process Safety, and international safety directives like the Seveso protocol. Chemical engineer Ramin Abhari has created graphic novels to communicate the lessons learned, emphasizing the importance of inherently safer design, proper management of change and maintaining critical safety systems during plant decommissioning.

In this episode, Trish and Traci discuss the 1984 Mexico City LPG disaster in Mexico, where a pipe burst at a Pemex facility. This led to a massive explosion equivalent to five Hiroshima bombs. A combination of factors, including poor management of change, inadequate fireproofing and proximity to residential areas, resulted in 500 deaths. Key lessons included the importance of proper land use planning, risk assessment and fire protection.

Chemical Processing recently hosted a webinar on the importance of process safety during transient operations. Normal operations include continuous and batch processes, while abnormal situations involve plant upsets or deviations from typical parameters. Loss of control can lead to unscheduled shutdowns, and emergency situations may require immediate action. For all scenarios, proper instrumentation, risk assessment and decision-making are critical.   Trish Kerin, director of the IChemE Safety Centre and co-host of the Process Safety with Trish & Traci podcast series, served as the subject matter expert and emphasized that process safety revolves around leadership, focusing on knowledge, engineering, systems and human factors.

Welcome to the In Case You Missed It edition of Process Safety with Trish and Traci -- the podcast that aims to share insights from past incidents to help avoid future events. I’m Traci Purdum, EIC of Chemical Processing. Please subscribe to this free podcast on your favorite platform to continue learning with Trish & me in this series. This In Case You Missed It episode brings the written word to life. Today, Trish Kerin, the director of IChemE Safety Centre, and Stay Safe columnist for Chemical Processing, will read her column “Knowledge Is Power – Or Is It?” "Knowledge is power" — a phrase commonly attributed to Francis Bacon's 1597 work Meditationes Sacrae — has endured for centuries, echoed by influential figures like Thomas Jefferson. However, this adage, while impactful, may only scratch the surface of a deeper truth. When it comes to process safety, we need people to understand a range of aspects, from the basis of design to the operating philosophy. In other words, we need them to have knowledge.  Written By: Trish Kerin Read By: Trish Kerin  Read Article HERE 

On the 35th anniversary of the deadly event we examine how routine maintenance can go horribly wrong.

Welcome to the In Case You Missed It edition of Process Safety with Trish and Traci -- the podcast that aims to share insights from past incidents to help avoid future events. I’m Traci Purdum, EIC of Chemical Processing. This In Case You Missed It episode brings the written word to life. Today, I will be reading a column by our editor at large Sean Ottewell “Safety Lessons from the Great Molasses Flood of 1919” -- Discover the catastrophic events of the Great Molasses Flood, where engineering failures led to a deadly wave of syrup in Boston’s North End. Written By: Seán Ottewell, editor-at-large Read By: Traci Purdum, editor-in-chief  Read Article HERE https://www.chemicalprocessing.com/voices/ottewell/article/55055791/safety-lessons-from-the-great-molasses-flood-of-1919