SunCast

Nico Johnson
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Nov 20, 2025 • 31min

875: Inside Fluence’s Bold Battery Bet: Domestic Content, AI, and Grid Resilience

In 2008, Fluence installed one of the first lithium-ion battery systems ever connected to the U.S. grid. Back then, the idea of a domestic battery supply chain felt distant—almost theoretical. Today, it’s real.John Zahurancik, now President of Fluence Americas, has spent nearly two decades pushing the storage industry from “interesting pilot projects” to critical grid infrastructure. The last time he was on SunCast, he said domestic content would happen. This year, Fluence started shipping it.In this episode, John breaks down how storage has quietly become the backbone of the power system—independent of renewables—and why the next wave of deployments will be bigger, faster, and more strategically important than anything we’ve seen.We dig into: 🔹 What true U.S.-made battery content means for developers and grid operators 🔹 How AI and hyperscale data centers are reshaping grid architecture 🔹 The fire-safety testing Fluence spearheaded that is now industry standard 🔹 Why batteries are becoming the “shock absorbers” of the modern gridIf you care about project execution, energy security, or the future of grid reliability, this conversation is essential.Check out OpenSolar OS 3.0 at: https://suncast.media/opensolarIf you want to connect with today's guest, you’ll find links to their contact info in the show notes on the blog at https://suncast.media/episodes/.Our Platinum Presenting Sponsor for SunCast is CPS America!You can learn more about all the sponsors who help make this show free for you at www.suncast.media/sponsors.Remember, you can always find resources, learn more about today’s guest and explore recommendations, book links, and more than 875 other founder stories and startup advice at www.suncast.media.Subscribe to Valence, our weekly LinkedIn Newsletter, and learn the elements of compelling storytelling: https://www.linkedin.com/newsletters/valence-content-that-connects-7145928995363049472/You can connect with me, Nico Johnson, on:Twitter - https://www.twitter.com/nicomeoLinkedIn - https://www.linkedin.com/in/nickalus
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Nov 18, 2025 • 40min

874: Building Solar as a System: Inside Nextpower’s Integration Playbook

Most solar projects are still built the hard way—treating structure, electrical, and software as separate scopes that have to be stitched together in the field. But the teams delivering gigawatts today know something different: solar plants work best when they’re designed as systems, not parts.In this Tactical Tuesday, Nico sits down with three of the people shaping that shift inside Nextpower: Jake Morin (Chief Product Officer), Ryan Schofield (VP of Electrical Systems), and Jyoti Jain (Head of Software Product Management).Together, they break down what actually changes when you integrate structure, eBOS, data, and software upstream—and why EPCs, developers, and owners are turning toward system-level thinking to reduce rework, prevent failures, and build faster.Expect practical insights like:🔹 Why early electrical integration eliminates jumpers and avoids 80% of DC field failures🔹 How integrated tracker + foundation design removes entire construction steps🔹 How tools like NX Pulse speed up commissioning by 50%🔹 How robotics and fleet data are reshaping hardware design🔹 Why “internalizing complexity” at the OEM level is becoming a competitive advantage for buildersIf you're trying to build smarter and reduce surprises, this episode gives you the playbook the most experienced teams are using right now.Check out OpenSolar OS 3.0 at: https://suncast.media/opensolarIf you want to connect with today's guest, you’ll find links to their contact info in the show notes on the blog at https://suncast.media/episodes/.Our Platinum Presenting Sponsor for SunCast is CPS America!You can learn more about all the sponsors who help make this show free for you at www.suncast.media/sponsors.Remember, you can always find resources, learn more about today’s guest and explore recommendations, book links, and more than 875 other founder stories and startup advice at www.suncast.media.Subscribe to Valence, our weekly LinkedIn Newsletter, and learn the elements of compelling storytelling: https://www.linkedin.com/newsletters/valence-content-that-connects-7145928995363049472/You can connect with me, Nico Johnson, on:Twitter - https://www.twitter.com/nicomeoLinkedIn - https://www.linkedin.com/in/nickalus
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Nov 13, 2025 • 29min

873: From Backup to Backbone: How Batteries Are Reshaping the Grid

Batteries aren’t just supporting the grid anymore, they are defending the grid.Chris Finley, CCO of TruGrid, joins Nico on stage at PowerUp Live to explain how battery storage has shifted from a “nice-to-have” to a mission-critical asset class. Whether it’s enabling arbitrage in ERCOT or powering hyperscale data centers, battery systems are now leading the charge, literally.From the complexities of supply chains to the myths about lithium tech, Chris shares a practical, from-the-field perspective on what it takes to deliver large-scale battery projects in today’s challenging market. He also breaks down how policy shifts and interconnection delays are forcing EPCs to rethink how they plan and execute storage projects.Expect to learn:🔹 What developers get wrong about battery risk profiles🔹 How TruGrid streamlines integration from EMS to commissioning🔹 The hidden economics behind data center battery deployment🔹 Why project standardization remains elusive, and what to do about itToday’s convo is must-listen material if you’re building in the battery sector.Check out OpenSolar OS 3.0 at: https://suncast.media/opensolarIf you want to connect with today's guest, you’ll find links to their contact info in the show notes on the blog at https://suncast.media/episodes/.Our Platinum Presenting Sponsor for SunCast is CPS America!You can learn more about all the sponsors who help make this show free for you at www.suncast.media/sponsors.Remember, you can always find resources, learn more about today’s guest and explore recommendations, book links, and more than 875 other founder stories and startup advice at www.suncast.media.Subscribe to Valence, our weekly LinkedIn Newsletter, and learn the elements of compelling storytelling: https://www.linkedin.com/newsletters/valence-content-that-connects-7145928995363049472/You can connect with me, Nico Johnson, on:Twitter - https://www.twitter.com/nicomeoLinkedIn - https://www.linkedin.com/in/nickalus
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Nov 11, 2025 • 21min

872: The Landfill Explosion That Changed Tesla’s Fire Strategy

Kathleen McCaffery, a retired battalion chief and Tesla's former Global Fire Liaison, shares her unique insights into fire safety for battery storage. She recounts the explosive consequences of a Powerwall truck incident that reshaped Tesla's fire strategy. Kathleen discusses the phenomenon of delayed thermal runaway and debunks the 'big fire, big water' myth. Her innovative misting techniques minimize risks and cleanup efforts. She emphasizes the need for collaboration between developers and fire departments to ensure safety in renewable energy projects.
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Nov 7, 2025 • 1h 47min

871: 10 Years Later - Adam James on Building Teams, Time & Impact

This episode marks ten years of SunCast - and the return of its very first guest. In 2015, a young GTM Research analyst named Adam James joined host Nico Johnson for the debut episode exploring the rise of solar in Latin America.A decade later, Adam is a Partner at Energy Impact Partners and Chair of the Clean Energy Leadership Institute (CELI). Together, he and Nico reflect on how far both they—and the clean energy industry—have come.This isn’t just a reunion; it’s a conversation about how work, leadership, and life evolve over time. Adam shares what he’s learned about managing people, building systems that scale, and staying grounded through seasons of growth and fatherhood.They explore: 🔹 What it takes to build great teams and sustainable systems inside fast-growing organizations 🔹 How to hire for responsibility, not just experience 🔹 The lessons fatherhood teaches about leadership and presence 🔹 Why consistency—and showing up—is the real differentiator in both parenting and managementWhether you’ve been listening since that first episode or you’re just discovering SunCast today, this 10-year anniversary conversation captures the heart of what the show has always been about: how we grow—personally, professionally, and collectively—in the work of powering a better future. Check out OpenSolar OS 3.0 at: https://suncast.media/opensolarIf you want to connect with today's guest, you’ll find links to their contact info in the show notes on the blog at https://suncast.media/episodes/.Our Platinum Presenting Sponsor for SunCast is CPS America!You can learn more about all the sponsors who help make this show free for you at www.suncast.media/sponsors.Remember, you can always find resources, learn more about today’s guest and explore recommendations, book links, and more than 875 other founder stories and startup advice at www.suncast.media.Subscribe to Valence, our weekly LinkedIn Newsletter, and learn the elements of compelling storytelling: https://www.linkedin.com/newsletters/valence-content-that-connects-7145928995363049472/You can connect with me, Nico Johnson, on:Twitter - https://www.twitter.com/nicomeoLinkedIn - https://www.linkedin.com/in/nickalus
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Nov 4, 2025 • 56min

870: How FEOC Rules Are Reshaping Solar Procurement in 2025 | 4 Experts Weigh-in

“Is your project really compliant?”That’s the billion-dollar question developers across the U.S. are asking as Foreign Entity of Concern (FEOC) rules tighten their grip on clean energy tax credits. If you are(were) banking on the ITC, PTC, or 45X, you can’t afford to miss this Tactical Tuesday deep-dive.The rules are shifting. Supply chains are murky. And guidance is still evolving. Host Nico Johnson pulls together an expert panel to decode how FEOC is reshaping the way projects are sourced, engineered, financed, and papered across the U.S. solar and storage market.You’ll hear from:Christian Roselund (Clean Energy Associates) — decoding ownership, material assistance, and effective controlRaj Pawar (EVS) — revealing how inverter-level definitions trigger real engineering redesignsAaron Gomolak (Ampt) — showing how string-level optimization keeps projects on schedule and compliantMona Dajani (Baker Botts) — outlining how to structure deals and mitigate legal risk while guidance evolvesExpect to learn: 🔹 Why Treasury’s guidance on "qualified facility" could force developers to rethink procurement 🔹 How to vet supplier self-certifications and avoid “phantom compliance” 🔹 How top counsel advise clients when regulations are still in flux 🔹 The engineering tradeoffs and cost-neutral approaches developers are taking to stay bankableThe FEOC clock is ticking — this episode gives you the clarity (and tactics) to stay compliant, on schedule, and in control.Check out OpenSolar OS 3.0 at: https://suncast.media/opensolarIf you want to connect with today's guest, you’ll find links to their contact info in the show notes on the blog at https://suncast.media/episodes/.Our Platinum Presenting Sponsor for SunCast is CPS America!You can learn more about all the sponsors who help make this show free for you at www.suncast.media/sponsors.Remember, you can always find resources, learn more about today’s guest and explore recommendations, book links, and more than 875 other founder stories and startup advice at www.suncast.media.Subscribe to Valence, our weekly LinkedIn Newsletter, and learn the elements of compelling storytelling: https://www.linkedin.com/newsletters/valence-content-that-connects-7145928995363049472/You can connect with me, Nico Johnson, on:Twitter - https://www.twitter.com/nicomeoLinkedIn - https://www.linkedin.com/in/nickalus
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Oct 30, 2025 • 1h 17min

869: How Two Unlikely Founders Are Rewiring the Way Solar Gets Built | Ben Callam & Maksim Markevich of PVFarm

Ben Callam, an architect-turned-builder with extensive field experience, and Maksim Markevich, a self-taught software engineer and creator, co-founded PVFarm to bridge the solar design and buildability gap. They discuss why most solar software fails EPC needs, emphasizing the importance of collaboration over mere automation. Ben shares insights from building in challenging environments, while Maksim highlights the need for design tools that start near construction. Their journey illustrates the synergy between engineering and practical construction to make solar truly effective.
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Oct 28, 2025 • 23min

868: Roofing and Solar Are Merging, Is This the Future of Residential Solar? | James Mason, ABC Supply

Roofers are entering solar. Solar pros are adding roofing. How are these trades getting the training & resources required to level up and provide the appropriate level of service to homeowners? Is the future of residential solar trades consolidating int a new kind of contractor?In this RE+ 2025 live session, Nico sits down with James Mason, VP of Renewable Energy at ABC Supply, to explore the once-in-a-generation convergence of two massive industries—and why the right strategy (and the right partner) makes all the difference.From short-term wins to 30-year vision, James unpacks the lessons ABC Supply has learned over 40+ years of helping contractors grow and adapt. This conversation is loaded with honest advice, bold warnings, and real success stories from the field. If your business is stuck in survival mode—or if you’re planning your next big move—you’ll want to hear this.Expect to Learn:🔹 The top blind spots keeping contractors stuck in survival mode🔹 How to scale roofing + solar without falling into costly traps🔹 What the best contractors are doing to prepare for future policy shifts🔹 Why simplicity beats strategy - when done rightHit play to learn how to thrive in a volatile market—and why ABC Supply might be the partner you didn’t know you needed.Check out OpenSolar OS 3.0 at: https://suncast.media/opensolarIf you want to connect with today's guest, you’ll find links to their contact info in the show notes on the blog at https://suncast.media/episodes/.Our Platinum Presenting Sponsor for SunCast is CPS America!You can learn more about all the sponsors who help make this show free for you at www.suncast.media/sponsors.Remember, you can always find resources, learn more about today’s guest and explore recommendations, book links, and more than 875 other founder stories and startup advice at www.suncast.media.Subscribe to Valence, our weekly LinkedIn Newsletter, and learn the elements of compelling storytelling: https://www.linkedin.com/newsletters/valence-content-that-connects-7145928995363049472/You can connect with me, Nico Johnson, on:Twitter - https://www.twitter.com/nicomeoLinkedIn - https://www.linkedin.com/in/nickalus
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Oct 23, 2025 • 1h 37min

867: How Energy Aid Is Rescuing 185,000 Orphaned Solar Homes | Nick Sherman

Did you know that more than 185,000 solar customers in the US have been abandoned by their installers? How will we take care of these “Orphaned” solar systems? Is this a golden opportunity or fool’s gold?Nick Sherman sees opportunity where most see chaos. As CEO of Energy Aid, he’s building a national brand in solar service—scaling faster than any of his installer-focused peers. While others race for new installs, Nick is scooping up orphaned systems and building trust with a unique(to this industry at least) membership model.He’s betting the future of residential solar is about service, not installs—and it’s working, marvelously.Expect to learn:🔹 The $9/month model that could change how homeowners buy all-things-electrification🔹 How Energy Aid scaled by acquiring bankrupt installer customer data🔹 Why orphaned systems are a hidden goldmine in the solar market🔹 The HVAC-inspired model Nick is applying to clean energyThis is more than a startup story—it’s a blueprint for unlocking overlooked value in clean energy. If you’re trying to stand out in a crowded market or future-proof your solar business, Nick’s strategy will challenge how you think about growth, service, and sustainability. Don’t sleep on this one.Check out OpenSolar OS 3.0 at: https://suncast.media/opensolarIf you want to connect with today's guest, you’ll find links to their contact info in the show notes on the blog at https://suncast.media/episodes/.Our Platinum Presenting Sponsor for SunCast is CPS America!You can learn more about all the sponsors who help make this show free for you at www.suncast.media/sponsors.Remember, you can always find resources, learn more about today’s guest and explore recommendations, book links, and more than 875 other founder stories and startup advice at www.suncast.media.Subscribe to Valence, our weekly LinkedIn Newsletter, and learn the elements of compelling storytelling: https://www.linkedin.com/newsletters/valence-content-that-connects-7145928995363049472/You can connect with me, Nico Johnson, on:Twitter - https://www.twitter.com/nicomeoLinkedIn - https://www.linkedin.com/in/nickalus
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Oct 21, 2025 • 25min

866: Are Batteries the New Substations? | Wärtsilä’s Bold Vision for Grid-Scale Storage

David Hebert, VP of Global Sales & Strategy at Wärtsilä Energy Storage, shares insights on transforming batteries into vital grid infrastructure. He discusses how recent climate events have changed energy storage dynamics. Tamara de Gruyter, President of Energy Storage, highlights the U.S. market's maturity and the need for software-driven solutions. They explore the concept of 'virtual inertia' and its importance, along with revenue models from international markets, urging collaboration between developers and tech providers for a reliable energy future.

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