

Accendo Reliability Webinar Series
Fred Schenkelberg
Reliability Engineering Basics, Statistics, Accelerated Testing, Program Assessment and Improvement.
Listen in on in depth discussions held during the live monthly Accendo Reliability webinar series. We explore topics ranging from reliability engineering basics, statistics, accelerated life testing, program assessment and improvement. Catch up or review past events below.
Listen in on in depth discussions held during the live monthly Accendo Reliability webinar series. We explore topics ranging from reliability engineering basics, statistics, accelerated life testing, program assessment and improvement. Catch up or review past events below.
Episodes
Mentioned books

Sep 5, 2023 • 0sec
Understanding Context
Understanding Context: Context is Worth 20 IQ/EQ Points
podcast episode with speaker Greg Hutchins
Understanding context is essential for making smart, risk-based decisions and solving tough problems.
Understanding context is important to ensure you are correctly solving the right problem. Understanding context helps you understand the root cause of the problem and the key stakeholders. It helps you develop effective solutions. It helps you define your assumptions and biases.
Understanding context is important to making smart decisions. Understanding context helps you understand the scope and impacts of your decision. It helps you develop a process for deciding how to decide. It helps you understand the risks and obstacles in your decisions.
Greg will discuss the importance and provide examples of context in:
ISO and standards-based decision-making.
Organizational problem-solving and decision-making.
Personal problem-solving and decisional.
AI autonomous decision-making.
This Accendo Reliability webinar was originally broadcast on 5 September 2023.
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To view the recorded video and slides of the event, visit the webinar page.
Additional content that may be of interest
Using ISO 31000 for Risk Based, Decision Making episode
QDD 008 Remaking Risk-Based Decisions: Allowing Ourselves to Change our Minds. episode
Risk Based Inspection with Ricardo Santos episode
Federal Highway Administration Risk Based Asset Management article
What is Risk Based Thinking? article
AI Decision Making: Existential' Threat or Salvation
Trust' in AI decision-making is one of the most important public policy challenges facing the world. Consider the risk and opportunities.
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Fundamentals of Risk
Let's discuss risk management and reliability engineering, plus introduce a risk management framework based on ISO 31000.
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Reliability Engineering and Risk Analysis
Let's talk about risk, risk management, and our role as reliability engineers in identifying and mitigating risks.
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Risk-Based Auditing
Risk-based auditing is a must-have tool for all quality and reliability professionals. ALL ISO management systems require RBA.
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Risk Decision Making, Frameworks, and Assessments
Let's discuss risk-based problem solving and decision-making along with an intro to risk management frameworks and assessments.
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Risk 101: Future of Quality
We've evangelized for more than 20 years that the future of quality and its related disciplines, including reliability, will be risk-focused.
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Understanding Context
Understanding context is important for making smart risk-based decisions and solving tough problems in today's world.
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AI Product Development and Deployment
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The post Understanding Context appeared first on Accendo Reliability.

Aug 22, 2023 • 0sec
What is the difference between Design and Process FMEAs? - podcast
What is the difference between Design and Process FMEAs?
podcast episode with speaker Chris Jackson
Ever heard of Failure Modes and Effects Analysis (FMEA)? It is a wonderful activity that can do amazing things for what? It depends on what you might have heard or what you are used to. Why? Because there are several different FMEAs that do different things for different things. A Design FMEA can help us prevent really basic, simple flaws in a new product. A Process FMEA can help us prevent really basic, simple flaws in a new process. What process? Any process but typically manufacturing. Many people who have heard of FMEAs usually associate them with either design or processes. Then, there are System and Software FMEAs. Want to get an overview of which FMEAs do what and when you would use one instead of the other? Join us for this webinar.
This Accendo Reliability webinar was originally broadcast on 22 August 2023.
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To view the recorded video/audio and PDF workbook of the event, visit the webinar page.
Additional content that may be of interest
Making FMEAs Work with Fred Schenkelberg episode
Maintenance FMEAs episode
Better FMEA Results in Less Time episode
FMEA Detection Useful? episode
FMEA Resources page
Fundamentals of FMEA
Just the fundamentals of FMEA in this fast paced event. FMEA has value, the 10 steps, and a few examples of how it can go all wrong.
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10 Reasons to do FMEAs
Exploring ten reasons to do FMEAs, yet actually, reasons to do amazing FMEAs that provide value in a range of ways.
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Supportability (and FMEAs/FMECAs)
What is supportability?' Easy! It's the ability of your product, system or service to be supported. But how do we get this so wrong so often?
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What is the difference between Design and Process FMEAs?
Get an overview of which FMEAs do what and when you would use one instead of the other? Including Design, Process, and others.
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Using FMEA Block Diagrams
This is where taking a breath and understanding our product before we build the wrong thing fast can really helpful.
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What’s the Difference Between FMEA and FMECA?
Understand the difference (if any) between FMEAs and FMECAs? and How can you make an FMECA work for you?
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The post What is the difference between Design and Process FMEAs? appeared first on Accendo Reliability.

Aug 8, 2023 • 0sec
Why You Should Avoid MTBF
Why You Should Avoid MTBF
podcast episode with speaker Fred Schenkelberg
In the past two months, I've received a few questions concerning why I recommend avoiding using MTBF or similar metrics. I'm also moving the articles I and others wrote on the topic from NoMTBF.com to Accendo Reliability. So, the topic of MTBF has been on my mind.
This morning's email included a question on why I was so against using MTBF. This event is my answer.
MTBF is a point estimate, and that is not an issue. What is a problem is using just MTBF leads to deplorable decisions and costs you and your organization dearly. The misunderstanding and misuse of MTBF and the means to estimate it are other reasons to avoid its use.
In this event, let's examine MTBF and how much trouble this simple metric causes.
This Accendo Reliability webinar was originally broadcast on 8 August 2023.
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To view the recorded video, visit the webinar page.
Related content:
What’s Wrong with MTBF episode
Only Have MTBFs episode
Perils of MTBF article
The Evil Ways of MTBF with Fred Schenkelberg episode
How to Talk About MTBF episode
Exploring Alternatives to MTBF
You may already know my position on MTBF. If not, in short, do not use MTBF at all, ever, in any form. So what should we use instead.
See More
What To Do When A Customer Requests MTBF
what specific steps you can take to help your customer actually use your the stated reliability goal and not MTBF.
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What You Need to Know About MTBF
No time to understand MTBF, and your organization relies on the reliability of its products, you are almost certainly in trouble.
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What to Do About MTBF Use
The proper and improver responses to someone asking about or requesting MTBF information. Some to avoid and some to use regularly.
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How Do I Do MTBF Testing?
If you want to learn more about MTBF testing and how it might (or might not) work then view this recording.
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Why You Should Avoid MTBF
This morning's email included a question on why I was so against using MTBF. This episode is my answer and why one should avoid MTBF
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The MTBF and Modeling System Reliability
The Mean Time Between Failure (MTBF) appears in lots of textbooks and standards, so it must be really important right? Well, not really.
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The MTBF Sucks. Here’s Why.
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The post Why You Should Avoid MTBF appeared first on Accendo Reliability.

Aug 1, 2023 • 0sec
Using ISO 31000 for Risk Based, Decision Making - podcast
Using ISO 31000 for Risk Based, Decision Making
podcast episode with speaker Greg Hutchins
Risk is now incorporated into many, if not all, ISO quality and reliability standards. ISO 31000 is the go-to international standard for risk management and risk-based decision-making. ISO 31000 can be used by all types of organizations, regardless of their size, industry, or sector. ISO 31000 provides a standardized and systematic approach to risk management. This helps organizations to identify, assess, and manage risks consistently and effectively.
Most importantly, you can use ISO 31000 for your risk-based decision-making. After the webinar, you will be able to use the standard to develop your own framework for risk-based, problem-solving, and risk-based decision-making.
Learn what is ISO 31000.
Use the framework for organizational risk management
Use the framework for personal risk-based problem-solving and decision-making.
This Accendo Reliability webinar was originally broadcast on 1 August 2023.
Download RSS
To view the recorded video and event slides, visit the webinar page.
Additional content that may be of interest
Reliability and Risk Management episode
ISO 31000 in Government: A Case Study article
Integrating ISO 31000:2018 Risk Management Throughout the Organization article
ISO 31000 as an Enterprise Risk Management Standard article
Why is ISO 31000 a Must Know ISO Standard? article
Fundamentals of Reliability Related Standards
Using the right standard well can help your reliability program. Using standards poorly will harm your ability to create reliable products.
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Interpreting Standard Testing Results
I have yet to find a standard test procedure that details what specific materials and failure mechanisms the test is applicable to.
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ISO 42001 10X Bigger Than ISO 9001
ISO 42001 is the new (FDIS) management system standard. Learn how to reposition your work/career/job for this new opportunity.
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Using ISO 31000 for Risk Based, Decision Making
you will be able to use the standard to develop your own framework for risk-based, problem-solving, and risk-based decision-making.
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The post Using ISO 31000 for Risk Based, Decision Making appeared first on Accendo Reliability.

Jul 25, 2023 • 0sec
How Do I Do MTBF Testing? - podcast
How Do I Do MTBF Testing?
podcast episode with speaker Chris Jackson
First thing the MTBF is not a reliability metric (other webinars explain why!) But there are many times when (for reasons good and bad) we need to test something to see how often it fails. This can help us determine how many spare parts we need, how many maintainers and technicians we need to employ, and many other really useful (typically logistic) considerations. We sometimes also need to be able to work out if a product meets an MTBF requirement. But when we do we need to take into all sorts of statistical considerations like producer's risk, consumer's risk, and discrimination ratio. Shouldn't the requirement be the requirement? If you want to learn more about MTBF testing and how it might (or might not) work then join us for this webinar.
This Accendo Reliability webinar was originally broadcast on 25 July 2023.
Download RSS
To view the recorded video/audio and PDF workbook of the event, visit the webinar page.
Additional content that may be of interest
When is MTBF OK? episode
Is Testing The Only Way to Confirm Reliability episode
MTBF, Reliability, and the Curve episode
What's Wrong with MTBF episode
Creating a Reliability Program Plan that optimizes usage of reliability testing and tools episode
Exploring Alternatives to MTBF
You may already know my position on MTBF. If not, in short, do not use MTBF at all, ever, in any form. So what should we use instead.
See More
What To Do When A Customer Requests MTBF
what specific steps you can take to help your customer actually use your the stated reliability goal and not MTBF.
See More
What You Need to Know About MTBF
No time to understand MTBF, and your organization relies on the reliability of its products, you are almost certainly in trouble.
See More
What to Do About MTBF Use
The proper and improver responses to someone asking about or requesting MTBF information. Some to avoid and some to use regularly.
See More
How Do I Do MTBF Testing?
If you want to learn more about MTBF testing and how it might (or might not) work then view this recording.
See More
Why You Should Avoid MTBF
This morning's email included a question on why I was so against using MTBF. This episode is my answer and why one should avoid MTBF
See More
The MTBF and Modeling System Reliability
The Mean Time Between Failure (MTBF) appears in lots of textbooks and standards, so it must be really important right? Well, not really.
See More
The MTBF Sucks. Here’s Why.
See More
The post How Do I Do MTBF Testing? appeared first on Accendo Reliability.

Jul 11, 2023 • 0sec
How to Learn ALT
How to Learn ALT
podcast episode with speaker Fred Schenkelberg
When first charged with designing, conducting, and analyzing an ALT, I didn't even know there was such a thing as accelerated life testing. Along with the assigned task was the expectation that I would learn what was necessary to design, conduct, and analyze a suitable ALT. I like those kinds of tasks one where I must learn to succeed.
The ALT Q&A didn't cover all the questions posed before and during the event. And, in an hour-long webinar, I suspect one cannot provide enough information for you to be successful doing ALTs unless you also used other resources to learn along the way to be successful.
So, this event will focus on how I learned ALT and advice for you in today's world to learn ALT. The intent is to help you build what you already know and find resources to learn what you need to know. I'm counting on you to bring (send ahead of time) your questions and your go-to references/resources.
This Accendo Reliability webinar was originally broadcast on 11 July 2023.
Download RSS
To view the recorded video, visit the webinar page.
Related content:
SOR 859 An ALT Design Question episode
SOR 851 ALT Sample Size episode
Reliability Testing article
Select the Right Accelerated Life Test Approach article
Select the Right Accelerated Life Test Approach
Let's explore how to select the right ALT approach. Getting meaningful results on time is important, as is minimizing testing costs.
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How to Create an ALT Plan
How to Create an ALT Plan: Discussion about the basic element necessary to create an accelerated life test (ALT) plan
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Fundamentals of ALT
A description of why and how to accomplish ALT, accelerated life testing, to support better decision making in your organization.
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Three Approaches to Accelerated Life Testing
In my experience, ALT has three basic approaches: Test to pass, test to failure, and degradation testing. Each fits a specific situation.
See More
Acceleration Factors with Examples
Acceleration factors translate one stress level to another, which is rather useful for accelerated life test interpretation.
See More
How to Plan an ALT
Let's explore the many elements that become inputs to creating a plan for your next accelerated life test.
See More
What is Accelerated Life Testing or ALT?
This webinar will introduce you to Accelerated Life Testing or ALT to help you and your organization make reliability testing a reality.
See More
An Accelerated Life Testing Q&A
We're received a few questions related to accelerated life testing. Let's get together and address your questions related to ALT.
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How to Learn ALT
This event will focus on how I learned accelerated life testing (ALT) and advice for you in today's world to learn ALT.
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Alternatives to a Long ALT
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What is Accelerated Life Testing (ALT)?
See More
Fundamentals of Life Estimation
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The post How to Learn ALT appeared first on Accendo Reliability.

Jul 4, 2023 • 0sec
Four Ways to Manage Supplier Risk - podcast
Four Ways to Manage Supplier Risk
podcast episode with speaker Greg Hutchins
Covid taught us the importance of managing suppliers, especially those from China and Asia. Risk became the top supply management concern over supplier delivery, quality, and cost. For example, just-in-time deliveries became just-in-case many common sense ideas of lean changed. Incoming, in-process, and final inventories rose. Overall costs increased. Risk became the overarching concern for managing suppliers.
OEMs are now developing new operating models and sourcing models. Make or buy' decisions that were made 20 years or more ago are being reassessed. Sourcing decisions in China are being rethought. Domestic sourcing and reshoring are occurring rapidly.
In this workshop, Greg Hutchins will discuss four ways to manage supplier risk: 1. Accept sourcing risks; 2. Diversify sourcing risks; 3. Share sourcing risks; and 4. Manage (control) sourcing risks.
This Accendo Reliability webinar was originally broadcast on 4 July 2023.
Download RSS
To view the recorded video and slides, visit the webinar page.
Additional content that may be of interest
IPC Validation Services & the Trusted Supplier Program episode
Supplier Control Plans and Design Specs episode
Dealing with Suppliers episode
Choosing Reliable Suppliers episode
How to not do supplier relationships episode
Asking a Vendor for Reliability Data
Asking a vendor for reliability data helps when selecting a supplier and considering the desired reliability performance.
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Four Ways to Manage Supplier Risk
We will discuss four ways to manage supplier risk: 1. Accept 2. Diversify 3. Share and 4. Manage (control).
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The post Four Ways to Manage Supplier Risk appeared first on Accendo Reliability.

Jun 27, 2023 • 0sec
10 Reasons to Do Reliability - podcast
10 Reasons to Do Reliability
podcast episode with speaker Chris Jackson
Everyone knows' why we do reliability engineering right? Customer experience. Organization reputation. Reduced warranty claims ten years from now. But these are boring reasons that really don't motivate me to take reliability seriously now. Why should I invest so much time into an activity that benefits the company' or the customer' in the future but won't make an immediate difference when my boss gives me a gold star' on my next performance appraisal? Besides, no one person is responsible for reliability, so any effort I invest in reliability will be lost in the noise' anyway. And, of course, reliability will increase the budget and schedule today. Right?
There is a simple trick that organizations who do reliability' well use. They understand that reliability engineering solves problems starting today. That means there are fewer crises during production (costing time and money), a focus on the VITAL FEW things that matter (not the TRIVIAL THOUSANDS that lead to over-engineering), and no 300-slide PowerPoint presentations where we need to discuss reliability stuff' every week. No more build-test-fix' treadmill. Come and listen if you want to hear the ten reasons to do reliability engineering well that reduce production timelines, save budget, eliminate the overwhelm', and otherwise motivate everyone to bake reliability into the first design.'
This Accendo Reliability webinar was originally broadcast on 27 June 2023.
Download RSS
To view the recorded video/audio and PDF workbook of the event, visit the webinar page.
Additional content that may be of interest
Decisions and Value episode
The Value of Curiosity episode
Boost Your Professional Value by 50% Why Communications Matters episode
Value of Certification episode
Added Value Strategies for Digitalized Lubrication Online Lubrication Monitoring with Guillermo Miró episode
Finding Value with Reliability Tasks
This webinar discusses the importance of estimated value and helps you discover and state the value of common reliability activities.
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Life Cycle Cost Analysis for a Reliability Engineer
Life cycle cost: Let's explore estimating the total lifecycle costs for a complex system from the point of view of a reliability engineer.
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Predicting the Value of a Reliability Goal in Your Organization
When setting a reliability goal, considere the value that reliability goal may provide. Let's explore three ways you can estimate the value.
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Fundamentals of Cost of Poor Reliability
A discussion of the wide range of the impact of the cost of poor reliability on engineers, organizations, customers, and society.
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Fundamentals of the Cost of Unreliability
When a product or system fails there is a consequence. Often there is a loss of value. A warranty replacement costs money.
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The Reliability Value Map. It is a thing.
A value map is an organized chart that helps you track down every possible good' thing that reliability can do for you.
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Reliability Making Money
You need to work out how many spare parts, so put some numbers in a computer and use the that result. Right?
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Reliability Making Money 2 Case Study
Let's explore a Weibull plot and enjoy reliability making money. In this episode, we look at an actual Weibull plot for an actual example
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How to Make a Decision
This webinar takes you through the key steps of decision-making particularly relating to reliability engineering.
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9 Ways Reliability is Green Engineering
Visit a scrap yard to witness the impact of getting a new car'. Let's explore the many ways creating a reliable product is beneficial.
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10 Reasons to Do Reliability
Besides discussing what is involved in reliability, let's explore a short list of reasons to use reliability thinking with your team.
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The post 10 Reasons to Do Reliability appeared first on Accendo Reliability.

Jun 13, 2023 • 0sec
An Accelerated LIfe Testing Q&A
An Accelerated Life Testing Q&A
podcast episode with speaker Fred Schenkelberg
Over the past few months, we've received some questions about accelerated life testing. There are bound to be more questions as ALT can be confusing to plan, conduct, or interpret. Let's get together and address your questions related to ALT.
Send us your questions before the event, and we'll have a prepared response. We'll also have the chat and Q&A features turned on during the webinar (as always) so you can ask questions live. Plus, I'll discuss the recent questions and how we answered them. This is an experiment on increasing engagement with our webinars and to prompt you and others to continue to send us your questions. If this goes well, we'll ask you for future Q&A focus areas.
I am looking forward to seeing your questions related to ALT. It should be a fun conversation; see you there.
This Accendo Reliability webinar was originally broadcast on 13 June 2023.
Download RSS
To view the recorded video, visit the webinar page.
Related content:
SOR 859 An ALT Design Question episode
SOR 851 ALT Sample Size episode
ALT vs. HALT episode
ALT Samples and HALT Limits episode
ALT Planning Questions episode
Select the Right Accelerated Life Test Approach
Let's explore how to select the right ALT approach. Getting meaningful results on time is important, as is minimizing testing costs.
See More
How to Create an ALT Plan
How to Create an ALT Plan: Discussion about the basic element necessary to create an accelerated life test (ALT) plan
See More
Fundamentals of ALT
A description of why and how to accomplish ALT, accelerated life testing, to support better decision making in your organization.
See More
Three Approaches to Accelerated Life Testing
In my experience, ALT has three basic approaches: Test to pass, test to failure, and degradation testing. Each fits a specific situation.
See More
Acceleration Factors with Examples
Acceleration factors translate one stress level to another, which is rather useful for accelerated life test interpretation.
See More
How to Plan an ALT
Let's explore the many elements that become inputs to creating a plan for your next accelerated life test.
See More
What is Accelerated Life Testing or ALT?
This webinar will introduce you to Accelerated Life Testing or ALT to help you and your organization make reliability testing a reality.
See More
An Accelerated Life Testing Q&A
We're received a few questions related to accelerated life testing. Let's get together and address your questions related to ALT.
See More
How to Learn ALT
This event will focus on how I learned accelerated life testing (ALT) and advice for you in today's world to learn ALT.
See More
Alternatives to a Long ALT
See More
What is Accelerated Life Testing (ALT)?
See More
Fundamentals of Life Estimation
See More
The post An Accelerated Life Testing Q&A appeared first on Accendo Reliability.

May 9, 2023 • 0sec
Communicating as a Reliability Engineer
Communicating as a Reliability Engineer
podcast episode with speaker Fred Schenkelberg
Creating a plan and generating information is part of reliability engineering, yet it's not enough. To be a successful engineer, one must communicate well. This means we need to write, discuss, and present well. We are often called upon to examine failures and recommend solutions, examine a dataset and explain the finding, or conduct an experiment and detail the results.
Communicating well is often an overlooked skill in our formal education. Despite that lack of training, many engineers do become excellent communicators. Let's explore how you can improve your communication skills and enhance your ability to do your work. Let's examine how to focus on these skills and what precisely to focus on for the best effect.
This Accendo Reliability webinar was originally broadcast on 9 May 2023.
Download RSS
To view the recorded video, visit the webinar page.
Related content:
SOR 348 Speaking Reliability with Management episode
Understanding & Communicating the Value of PMs with Rick Clonan episode
Project Communications Risk: Matter of Resistance article
Reliability Engineers: Use Caution When Using Readability Formulas like Flesch Reading Ease article
Understanding Cross-Functional Collaboration episode
Let Me Tell You a Reliability Story
how do you go about telling a memorable story about a Weibull plot of field data? Or, a mean cumulative plot of a repairable system?
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Communicating as a Reliability Engineer
You can become a great communicator. Let's explore how you can improve your skills and enhance your ability to do your work.
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The post Communicating as a Reliability Engineer appeared first on Accendo Reliability.