

KaiNexus: Continuous Improvement, Leadership, and More
KaiNexus
We deliver practical insights and real-world strategies for Lean, Six Sigma, and Operational Excellence. Through lessons from KaiNexus webinars and conversations with customers, improvement leaders, and team members, each episode explores what it takes to build a resilient culture of Continuous Improvement. Learn how organizations engage employees, strengthen problem-solving capability, and sustain meaningful operational results across industries. Whether you're new to CI or leading major transformation, this podcast offers tools and perspectives you can put to work immediately.
Episodes
Mentioned books

Feb 27, 2017 • 5min
Incident Reporting is Only the Beginning
Have you seen the LifeLock commercial about the bank robbery? A group of robbers comes in with baseball bats and demand that everyone get on the floor. The customers ask the uniformed security officer to do something. Instead, he says, “Oh, I’m not a security guard. I’m a security monitor. I only notify people if there’s a robbery.” He looks at the customers and reports, “There’s a robbery.” The narrator asks, "Why monitor a problem if you don't fix it?"

Feb 24, 2017 • 5min
The World's Saddest Kaizen Board?
A friend who knows that I am interested in continuous improvement techniques of all sorts was visiting a relative in the ER in a California hospital. She sent me this photo. If you are a frequent reader of this blog, you probably know why this upset me, but I think it is worth listing the reasons it made me cringe.

Feb 23, 2017 • 59min
Webinar The Intersection of Culture and Technology
Presenter: Matthew Cannistraro, Operations Analyst at J.C. Cannistraro
In this webinar, you will learn:
Background of JC Cannistraro and the factors that led to the need for improvement software
The importance of and methods for capturing improvement where it happens
Examples of bottom-up improvement that you can learn from
The role of technology in spreading bottom-up improvement
Actionable advice for launching improvement software in your own organization

Feb 21, 2017 • 5min
Why Rapid Improvement Events are Better with Software
Rapid improvement events are an important tool in the Kaizen toolbox. They are great for ensuring energy gets focused on a particularly challenging problem or one that needs to be solved pronto. We’ve seen them produce terrific, long-lasting results. We’ve also seen them devolve into a disorganized mess. Without clear direction and effective communication, the event can become a demoralizing waste of time.
How can you ensure the success of your next rapid improvement event and avoid the pitfalls experienced by so many others? Here’s our best tip – use software to manage the project before, during and after your event. Here is how it can help.

Feb 20, 2017 • 5min
Are Gemba Walks Only for Managers?
During a typical Gemba Walk, a manager or supervisor visits the place where work gets done. He or she observes as processes and tasks are carried out, asks questions, and reflects on what was seen. After careful consideration, they would ask for (or potentially offer) ideas for improvement or begin a PDSA cycle. This is an effective way for managers to get a first-hand look at what is happening with their team and to get vital feedback.
But could the approach be used to help employees who are not managers get a better understanding of the overall flow of value through the organization and where their work fits in? We believe that it can.

Feb 17, 2017 • 10min
Matthew Cannistraro Webinar Preview
Matthew Cannistraro, of the J.C. Cannistraro company, is one of those leaders and customers. He gave an excellent presentation at last yearâs user conference, a talk that was focused on capturing âbottom upâ improvement ideas in the workplace. The talk was so well received that we asked him to expand upon it for a webinar⦠and thatâs coming up on February 23.
I had a brief discussion with Matthew the other day and we captured it as a podcast to preview his webinar titled âThe Intersection of Culture and Technology: Capturing Improvement Where it Happens.â
In our discussion, he starts by introducing himself and his company, a family-owned mechanical contracting company, based in Boston. He was exposed to KaiNexus when they were doing some 5S improvement work and discovered they needed a platform to help track their ideas and progress.

Feb 16, 2017 • 6min
A Quick Guide to Lean Construction
Readers of this blog know that the Lean approach to business management has taken root far outside of the manufacturing sector. It is used by healthcare organizations, software development firms, financial institutions, and even institutes of higher education. The construction industry likewise has benefited from applying and adapting the fundamental principles of Lean. Construction is a unique industry with each project being unlike the last. That is why agile thinking, effective communications, and extensive collaboration are necessary to maximize value.

Feb 15, 2017 • 5min
Electronic Suggestion Boxes
We are in the continuous improvement business, so it is not surprising that we sometimes talk to HR managers and other leaders who have been sold on the idea that an electronic suggestion box is the way to gather employee ideas for improvement. Physical suggestion boxes have been around probably as long as there have been businesses, so why not modernize the approach by making it digital?
We applaud any attempt to get front-line employees involved in improvement, but our clients have told us that electronic suggestion boxes are not an effective way to capitalize on the collective wisdom of the team. Why? Largely because they do not go far enough in turning thought into action. Here is where they break down.

Feb 14, 2017 • 32min
Ask Us Anything Episode 11
Mark Graban & Dr. Greg Jacobson
In this episode:
How did you guys meet?
What are some inventive methods to improve senior management visibility and support for continuous improvement (CI)?
How can we sustain improvement activities and prevent slipping back to old habits?
Do we need to have everybody involved in every aspect of our quality improvement efforts? One trainer said we did... but that's not always practical. What should we do?
What are the effective cost control and reduction mechanisms?

Feb 14, 2017 • 6min
The 5 Fundamental Principles of Lean Manufacturing
Post by Dr. Greg Jacobson, read by Mark Graban
Management expert James P. Womack, Ph.D., is the founder and senior advisor to the Lean Enterprise Institute, Inc., a nonprofit training, publishing, conference, and management research company chartered in August 1997 to advance a set of ideas known as lean production and lean thinking, based initially on Toyotaâs business system. He, along with Daniel T. Jones, founder and Chairman of the Lean Enterprise Academy in the U.K penned the influential work, Lean Thinking: Banish Waste and Create Wealth in Your Corporation in 1996. Although much of the material they cover is not new, they present it with a unique structure that rests on five core principles of Lean manufacturing. Although their focus is on the manufacturing sector, these principles can be put to work in other industries including healthcare, construction, higher education and software development.


