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Construction Brothers

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Nov 22, 2023 • 40min

The 2x4 of the Future (feat. John Fay)

Today’s episode includes a visual demonstration, so you may want to consider watching the Youtube version. This episode is a re-air from earlier in 2023.00:00 - Bloody Dumpling Shenanigans (and Introduction)Dumplings can be deadly. What a birthday… After that story, we shift to today’s guest, John Fay.John is the founder and CEO of Låda Cube (pronounced Lauda Cube). Låda Cube produces pre-fab cassettes that are used in the place of conventional stud-and-drywall walls. 04:25 - John Explains Låda CubeRecent refinements of production efficiencies has enabled Låda Cube to explore the benefits of standardization. This standardization yields multiple benefits:Final assembly is more consistent.Assembly can be handled by minimally skilled workersEntire walls can be disassembled and their parts reused–either when it’s time to reconfigure a space or in the case of a more complete demolition.Låda Cube modules are small enough to be easily handled, and they fit together with a cam-lock system that each has 750 lbs of carrying power. The cassette-built wall can then be covered with a variety of finish surfaces that can be switched out when it’s time for a change of decor. 10:15 - Timelapse Video John explains that specialized cassettes can serve customized features:Increased load-bearing capacityPlug-and-play electrical systemsSpace for plumbing accessThe goal is to have a system that never goes obsolete–that will be reverse compatible long into the future.John shares about one of Låda Cube’s large recent projects, a series of WalMart vision centers. If the work on these centers would have been done using conventional methods, it would have taken 16 days per center. With the modules, each center was finished in 3 days.15:30 - Cost and Production PaceWe explore the topic of cost. As you might expect, this type of product is currently a premium product. Låda Cube is currently priced at $4.50/linear foot. John believes digitization and production improvements will eventually bring that number below $2. The trickle-down benefits of standardization include faster estimates and reduced errors. John said his crew can generally give a phase-one drawing within just a few hours.The Låda Cube team is now working on software integrations that will populate modules in the design phase so that estimates and invoices can be almost immediate and also transparent. We discuss both cost and quality. John explains that the ½” MDF that is their current main skin finish material. He says that they’re occasionally using Avonite and, in the long run, would like to pursue partnerships with gypsum manufacturers to integrate small panels with easy seam solutions. 27:32 - Vision Center Cost BreakdownsTyler asks John to share some of the specific costs related to the Walmart vision center projects, including a large refund that the accountants struggled to process. John anticipates the development of a third-party market for exchanging components of this sort of system. He explains that there is no reason for any of their products to ever end up in a landfill.We hear about door integration when John explains that representatives from MillerKnoll contacted them to say that they’ve never hung a door on a truer wall. This is due to the fact that the Låda Cube cassettes are built to tolerances of 15/100”.Eddie addresses some of the mindset shifts that owners, contractors, and municipalities will need to consider in transitioning to this sort of construction. 37:50 - John’s Megaphone MessageThe Låda Cube team sees themselves as changers of environments. When they approach a worksite, they try to remove the fear and tension that might be there.They want to show compassion and to champion people well.Find John Online: LinkedIn - Låda CubeCheck out the partners that make our show possible.Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts, Spotify, or wherever you listen to us! Thanks for listening
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Nov 17, 2023 • 7min

Bottom-Up Solutions | 5 Minute Friday

Today Eddie suggests that we go to the person who has the hammer in hand. This is not only the best place to identify problems, but it’s also often the best place to formulate solutions. It’s the nip-it-in-the-bud mindset. Solve the problems right where they start. This is more logistically efficient, and solutions formed at this point in the system are also more likely to be supported by the whole team. Cynicism and eye-rolling will be less likely. Be sure to follow through, though. Don’t gather the input and then not sit still–at least not without clearly sharing a thoughtful Here are links to the Business Movers podcast that Tyler mentioned:-Apple Podcasts-Wondery Check out the partners that make our show possible. Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts or wherever you listen to us! Thanks for listening!
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Nov 15, 2023 • 32min

Caffeinated Concrete and Concrete that Outlasted an Empire

00:49 - Small TalkWe’re struggling. Tyler opens by sharing that his reading ability has been waning recently. We chat about his delinquency as far as following up on his eyeglass prescriptions. His knees aren’t doing so well either.03:30 - Getting into the ConcreteWe discuss our wives’ confusion about our fascination with the Roman Empire, but that’s where we’re settling today. We start out at the Pantheon. At 142 feet across, the dome on this temple is still the largest unreinforced concrete dome in the world. (If you’re interested in Tyler’s question about the Parthenon, here’s the answer.)We discuss the fact that it’s possible that some modern concrete structures will ultimately last as long as the Pantheon has lasted. Today’s concrete comes in various grades, and constructions have different budgets. The Roman government invested pretty heavily in their roads and structures. Eddie explains how ancient Roman concrete contained lime clasts, tiny clumps of powdered lime that would turn to concrete as water passed through it.15:30 - Caffeinated ConcreteWe shift from ancient Roman concrete to a modern phenomenon that is still in its experimental stages. In Australia, researchers have found a way to strengthen concrete by adding used coffee grounds. After trying a couple different approaches, they eventually found that baking the grounds and then substituting those baked grounds for 30% of the sand resulted in increased concrete strength. Eddie talks about the on-site decisions (and sometimes tensions) related to how much water to add. He also touches on superplasticizers that increase the workability of concrete with less water. 24:24 - LessonsFrom Roman concrete, we can learn the importance of knowing about the raw materials you’re using in your construction projects. Know the capacities and the tolerances. Then design with these materials in mind. In the design phase, consider how you can capitalize on the strengths and other traits of those materials. Another takeaway? Innovate. Look at the materials around you and think about how you can make creative use of the materials around you. Tyler gives the story of Play-Doh as an example of this.Check out the partners that make our show possible.Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts, Spotify, or wherever you listen to us! Thanks for listening
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Nov 10, 2023 • 6min

Unreasonable People | 5 Minute Friday

You’ve encountered them. Can we just admit it, you might be one.To be fair, we all become one at one time or another.There are plenty of unreasonable people in the construction industry, but Eddie has a tip for how to deal with them. Don’t fight with them. Don’t let your emotions get the better of you just because someone else did so.Tyler chimes in with the comparison about children and parenting. Sometimes you need to just let the kid cool down. Doing so will increase the likelihood (though not the certainty) of a reasonable conversation just a little bit later. If you do engage, Eddie suggests that you consider apologizing. Sounds like he has some experience with it. Check out the partners that make our show possible. Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts or wherever you listen to us! Thanks for listening!
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Nov 8, 2023 • 1h 2min

Making a Wall-Building Robot... How Hard Can It be? (feat. Brent Wadas)

00:56 - IntroductionBrent Wadas is an Army veteran who has also worked in finance and SaaS. In 2020, he and his two co-founders dove into construction automation with BotBuilt. He joins us today to talk about automated framing. 04:38 - BotBuilt OverviewBrent explains why he sometimes feels like a five-year-old. He and his co-founders found that most automated systems required almost complete uniformity. He explains The Panel Book that contains detailed breakdowns of components, designs, and costs. He talks us through how they use industrial robot arms from eBay to building out wall-panel systems. (Watch a video of the process.) The marked, labeled panels then simply need to be properly placed and nailed together. The contractors working with BotBuilt can complete the framing for a single-family residence in 2.5-5 hours using the panels assembled in their facility. Brent compares BotBuilt’s process to that of other automated-construction companies.08:48 - Ikea-style AssemblyEddie asks how BotBuilt lays out instructions for contractors to assemble their plans. Brent explains that the incredibly detailed plans they did for their first run-through ended up in the mud because the builder just wanted the simplest one-page overview plan. Tyler asks for some more details about the computer programming. Brent talks about the math involved and the challenge of regional code variations. Brent emphasizes that they can work up a schedule with just a PDF version of the plans. He talks about high school intern Joseph, whose fast work pace caught Brent off-guard. 18:26 - Growth, the Future, and RecruitingBrent talks about how far things have come in the last couple years and how quickly things are going to change over the next five years. He talks about his company’s work with Y Combinator. Eddie asks about the challenges of funding such an ambitious business. Brent talks through the way he and his co-founders process those decisions. This conversation includes some insights gained from buying and renovating fixer-uppers. We find ourselves talking yet again about the challenges of getting the younger generations interested in pursuing construction jobs. Brent ties in some thoughts from his time in the military. 35:10 - What to Consider Before AutomatingTyler asks Brent to outline the things that owners, contractors–anyone–should consider before automating. Here are Brent’s thoughts: -Reproducibility is the first thing to consider. If you’re looking at a process that repeats the same specs time after time, you might want to consider automation. -Ask yourself, “Is there a problem here?” Don’t automate just because you see other people automating. -Consider the personnel demands. Don’t set yourself up to pay the same people for the same number of hours just to solve a problem in a more complicated, new way.45:00 - Safety and LegacyWe talk about work site safety, and Brent says that you’re 10x more likely to die framing a house than on the battlefield in Afghanistan. He said that 35 service members died every year at the height of the war. 350 people die every year framing houses according to OSHA. He shares how BotBuilt’s consistency, standards, and simplicity can make a dent in these numbers. Tyler and Eddie discuss their experiences with safety practices (or the lack thereof) on their early-career worksites. Rarely if ever was there anyone designated to keep an eye on safety. We discuss how messed up that is. This leads us into a discussion about leadership.1:00:33 - Megaphone MessageBrent has a couple megaphone messages. He wants construction workers to keep hope alive, and he wants people from the tech industry as a whole to please come learn the culture of construction. He wants them to discover the wealth and satisfaction that construction has to offer. Find Brent Online: LinkedIn - BotBuilt Check out the partners that make our show possible.Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts, Spotify, or wherever you listen to us! Thanks for listening
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Nov 3, 2023 • 4min

Strategic Thinking for the Future | 5 Minute Friday

Eddie’s stealing this week’s insight from Micah Piippo (See episode 180). That insight? Think ahead–way ahead. Plan long. Dad said it too. Don’t just think about this week, this month, or this year. Plan out 20 years. Where do you want to be? Tyler mentions how quickly you see time pass when you’re a parent. That’s part of the point, but not all of it. Eddie points out how few people there are who can stick with a plan of action in order to achieve five-year goals. Tyler said he feels like he’s a bit too obsessed with the long term. Stick with it. Think about the long game. Don’t just imagine the future; do what you can to plan for it. Check out the partners that make our show possible. Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts or wherever you listen to us! Thanks for listening!
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Nov 1, 2023 • 47min

Save Hours in Bluebeam This Week

Here are a few links related to today’s episode:Join the Bluebeam User GroupDownload a zip file with instructional videos and some of the tools Patrick mentions in this episodeContact Patrick McLaughlin on LinkedIn if you’re interested in more information about customizing BluebeamTry Bluebeam for free00:00 - IntroductionToday we’re visiting with Patrick McLaughlin and Steve Smith.Patrick is the Director of Virtual Design and Construction at Pond & Company (a full-service architecture, engineering, planning, and construction management firm). He is also responsible for managing and training Pond’s Bluebeam users and for helping those users develop time-saving workflows. Steve Smith entered the construction industry straight out of high school as a laborer for a general contractor. He held positions at Leica Geosystems and Hilti before joining Bluebeam, where he now works as Director of Partnerships. In this role, Steve looks for ways to expand the use of Bluebeam workflows through integrations with other technologies used by AEC professionals. 03:50 - Better Use of BluebeamPatrick gives us a brief overview of Pond & Company, which is on the large end of the spectrum, and we acknowledge that Eddie will be today’s representative from a small company. Tyler explains that our goal today is to save listeners some time, so he asks Patrick to kick us off with some of his favorite Bluebeam tools.Compare PDFs - This tool superimposes two versions of a layout.Cloud PDFs - This tool backs up changes to the cloud.Search - This tool can be used to locate and then strike-through words that become irrelevant in new versions. Tyler mentions that the history of those changes is stored for future reference.Tyler shares about his experience as a detailer dealing with the numerous tweaks that occurred while he was working on a series of Wawa gas stations. Patrick mentions that the alignment function would have helped with those problems.11:30 - Custom ToolsPatrick talks about how easy it is for users to create their own tools and then to organize those into a toolkit. Eddie talks about the sketching tools and lines that he uses, and Scott refers to how central that feature has come for some fabricators. We discuss metadata and filenames. Patrick explains how Bluebeam folder structures can increase the fluidity of the design and communication processes. Even on a small team, Eddie explains that thoughtful training helps to keep a team’s button layouts consistent. 20:10 - DashboardsPatrick talks about how the dashboards feature enables you to create buttons that open any file on your computer, take you to any website on the Internet, or goes directly to any folder on your hard drive or server. These buttons can then be saved as a dashboard template that others can use on their computer. Eddie explains that this versatility all the way up to the managerial level is one of the reasons that he loves Bluebeam. He asks Patrick to take us through the process of creating a dashboard, and he does so. He has gone so far as to develop entire landing pages for all of the departments in his company. 27:27 - StudioPatrick discusses the two features within Studio: -Projects allows you to upload a file of any type and share it with team members. -Sessions allows you to upload entire PDFs–even large ones–that multiple people can then edit simultaneously.-The creation of custom statuses that can then be color-cEddie shares his own experience with sharing of files and sessions even with people who don’t have Bluebeam. Steve talks through the extent to which that kind of sharing can take place. 37:55 - Field ReportsPatrick talks about using iPads during site visits. He uses voice-to-text to add notes on the PDF. These notes can then be synced up when he gets back to the office. These changes can then be compiled into a report to communicate changes to the relevant parties.40:15 - Right-click Apply All PagesPatrick shares this one final tip that you’ll want to use at the end of a long day. Then Eddie shares a little trick he’s learned to track those who’ve worked on the plans. 43:38 - BUGs - Bluebeam User GroupsSteve talks through the benefits of participating in one of various user groups that can help you increase your proficiency. 45:14 - Megaphone MessageSteve and Patrick share their excitement about the amazing things happening in the construction industry. Check out the partners that make our show possible.Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts, Spotify, or wherever you listen to us! Thanks for listening
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Oct 27, 2023 • 4min

Big Problems (Small Solutions) | 5 Minute Friday

We all spend a good deal of time discussing how to improve the construction industry. Large problems don’t start out large. They’re usually a result of a long series of small problems. How do you reverse a large problem made of small problems? Yup, you seek a series of small solutions.Instead of getting discouraged, let’s start digging.An army of normal people can present a solution that is better than one high-level influencer. Take a look at what’s in front of you today. See what you can do to improve the part of the world that is right there within your reach. Together, we can solve the big problems, one small solution at a time.Check out the partners that make our show possible. Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts or wherever you listen to us! Thanks for listening!
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Oct 25, 2023 • 56min

Defensive and Timid: Construction's Culture Problem (ft. Fouad Khalil)

Fouad Khalil is back! About three years ago, Fouad founded Modly, a modular construction consultancy that provides the building and real estate sector with market research, feasibility analysis and advisory services. Today he’s here to share some leadership insights.We jump right into the conversation today with some talk about liability. Tyler asks Fouad to repeat what he had explained in an earlier conversation.Fouad says that your insurance carrier will tell you…-Don’t say, “It will be done this way.”-Don’t get on the job site and direct other teams’ workers on how to do their job.When you do these things, you’re taking on liability.Eddie points out that general contractors get trained to shed liability. This leads to gray areas within the hand-off territory where information degradation occurs. Tyler mentions that some schools are unable to implement shop programs because of insurance costs.5:03 - Sweden and Building Robust TeamsFouad shares about his experience working on a project in Sweden. He recounts a conversation about potential leaks on structural wood components on the building. The answer about potential leaks was, “We’ll work on the solution together.”Fouad shares about the critical path and lead times. He talks about schedule compression and how every single step in the process can become critical. A shortage of screws can result in a whole project coming to a standstill. He mentions the insights he gained from the book Managing the Unexpected. This book focuses on high-reliability organizations like air-traffic control, NASA, etc. In manufacturing, you can burn through your cash in no time. Efficiency is everything. Fouad wanted to apply this knowledge in his clients’ projects.Fouad talks about the need for humility and honesty in regard to the planning fallacy. We underestimate. 20:36 - Key Lessons from the book We asked Fouad here today to discuss some of the lessons he learned from a book he mentioned to us recently. The book is Managing the Unexpected by Karl E. Weick and Kathleen M. Sutcliffe.Here are the five traits that the authors saw in high-reliability organizations:Operational sensitivityPreoccupation with failureReluctance to simplifyCommitment to resilienceDeference to expertiseWe expand upon each of these briefly. Fouad quotes Churchill: “Plans are useless, but planning is essential.” Eddie discusses the confusion he felt when his college coach told him to work at 90%. His point was to be deliberate and have a reserve. Maintain a buffer. Fouad explains that these principles apply to managing crews of any size. If you don’t manage thoughtfully in these respects, your best people are going to burn out. He gives examples about how to institute quiet times throughout the day when there will be no meetings. Eddie talks about creative use of red Solo cups in the office. 33:20 - Debriefing to Avoid Repetition of the Same FailuresTyler asks Fouad to explain how effective review of failures can ensure improved performance going forward. He talks about the importance of categorizing and analyzing the failures. He refers to various historical failures that were addressed thoughtfully. Eddie connects this to recognition of safety failures even if those don't lead to serious injuries. We also discuss how the principle plays out in relationships with contractors who try to downplay mess-ups. 43:04 - Recognizing the ExpertsFouad talks about the distribution of responsibility in specific situations to the people most capable of making the best decision. It’s not about staying loyal to a flow chart. If the lower-ranking person is in a better position to make the judgment, let them make the judgment. Then hand that authority back to the conventionally in-charge figure once the situation has been addressed. It’s about dynamic teams.One more time, here’s the book Fouad brought to our attention today: Managing the Unexpected.Find Fouad Online: LinkedIN Check out the partners that make our show possible.Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts, Spotify, or wherever you listen to us! Thanks for listening
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Oct 20, 2023 • 4min

The Ozzie Effect | 5 Minute Friday

Finally! Tyler is finally getting on board with the baseball analogies. (Well… This one is borrowed from his pastor, but it’s a start.)You might know that the Atlanta Braves are having a pretty impressive season. Tyler points out that statisticians have done the math: When Ozzie Albies is on the field, Ronald Acuña plays 30% better than when Ozzie is not on the field.It’s not because of anything technical. It appears to be just the presence of a friend on the field. We’ve all worked on teams where there’s that one person who energizes us–that one person whose charisma or sense of humor lifts our spirits or causes us to produce better work. That’s the Ozzie Effect.Are you an Ozzie for your team? Does your presence on the job site or in the office result in everyone else upping their game just a bit? That can make a huge difference in your team’s overall effectiveness.Here’s an article that expands upon the Ozzie effect. Check out the partners that make our show possible. Find Us Online: BrosPodcast.com - LinkedIn - Youtube - Instagram - Facebook - TikTok - Eddie's LinkedIn - Tyler's LinkedInIf you enjoy the podcast, please rate us on Apple Podcasts or wherever you listen to us! Thanks for listening!

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