

Lean Made Simple: Transform Your Business & Life One Step At A Time!
Lean Made Simple
Welcome to Lean Made Simple: a podcast for people who want to change their business and their lives one step at a time. I’m Ryan Tierney from Seating Matters, a manufacturing company from Limavady, Northern Ireland. Eight years ago I came across this thing called lean and it transformed my life and now I want to share this message with as many people as possible.
Episodes
Mentioned books

4 snips
Sep 25, 2023 • 32min
Value vs Non-Value | Lean Principles | Ryan Tierney
Welcome to Lean Made Simple, a podcast about transforming your business — and life — one step at a time.
In this episode, Ryan Tierney from Seating Matters discusses the powerful lean principle: "Value vs Non-Value!"
Along the way, he and Producer Matt talk about:
What a Japanese barber taught him about value
Fine-tuning our “waste goggles”
Why value is only being added when the product is changing
Bob the lean painter
Internal vs external customers
How 90% of everything businesses do is waste
And how to start cutting non-value from our lives
Check it out!
Links:
Video of Donna cutting fabric in Seating Matters: https://www.youtube.com/watch?v=VWMJ0OPA0G8
Send a voice message/question into the show: https://www.speakpipe.com/LeanMadeSimple
Book a Lean Made Simple Tour: https://www.leanmadesimple.com/book-a-tour

Sep 18, 2023 • 18min
Lean Legends | Brad Cairns | My Door Factory
Brad Cairns is the senior principal at Quantum Lean and is dedicated to improving the woodworking industry in North America using lean methods. He also owns My Door Factory and Stolbek Machines.
In this episode he shares:
Why he changed his company name from “Best Damn Doors”
His first exposure to “lean manufacturing”
How waste is like gravity
Going from making 5 doors per day to 52 within a few weeks of implementing lean
And how he developed a multi-million pound product by solving his own problems
Check it out!
Links:
Brad’s YouTube channel: https://www.youtube.com/@QuantumLean
Stolbek Machines: https://stolbek.subscribemenow.com/
My Door Factory: https://mydoorfactory.ca/
Book a Lean Made Simple Tour: https://www.leanmadesimple.com/book-a-tour

Sep 11, 2023 • 28min
2-Second Lean Summit | Learnings & Improvements
Last week, 200+ Lean Maniacs from 16+ different countries travelled to Limavady, Northern Ireland for the 2-Second Lean Summit.
In this episode we catch up with Ryan Tierney to find out how the Seating Matters team pulled off such a successful event (using lean principles) as well as the highlights, learnings and improvements they discovered along the way.
Check it out!
https://www.leanmadesimple.com/podcast/2-second-lean-summit

Sep 4, 2023 • 42min
The Power of G.R.E.A.T Processes | Tom Hughes | GembaDocs
Tom Hughes is an entrepreneur and author with 30+ years’ experience of Lean and Senior Leadership. He‘s also the founder of GembaDocs: the best way in the world to document SOP’s.
In today's episode we talk about:
Why it took him 20-years to actually understand what lean is
(And how you can save yourself that long painful journey!)
What the heck a “Gemba” is
How documenting procedures can radically transform your business
And the power of SEEING how your customers actually use your product
Check it out!
Links:
Book a Lean Made Simple Tour: https://www.leanmadesimple.com/book-a-tour
Start a free trial of GembaDocs: https://gembadocs.com/
Check out Tom’s Books: https://improvementstartswithi.com/

4 snips
Aug 29, 2023 • 33min
Wherever You Ask The Question, That’s Where The Answer Should Be | Lean Principles | Ryan Tierney
Welcome to Lean Made Simple, a podcast about transforming your business —and life —one improvement at a time.
In this episode, Ryan Tierney from Seating Matters discusses the powerful lean principle: "Wherever You Ask The Question, That's Where The Answer Should Be!"
Along the way, he and Producer Matt talk about:
How Center Parcs, McDonald's, and Amazon have used this principle to scale
Why reducing the cognitive load of your team turbocharges your business
Practical examples from Ryan's personal and professional life
Analyzing if your organization is doing this well by using the "sentence-stop-test"
What impact this concept has made on Ryan's business, team, and customers
The power of providing answers before questions are even asked
And some improvements from Ryan’s 7-year-old son to inspire you to get started today
Check it out!
P.S. Book a Lean Made Simple Tour at: https://www.leanmadesimple.com/book-a-tour

Aug 28, 2023 • 35min
Improve Your Business by 600% | Paul Akers | 2-Second Lean
Paul Akers is the founder of FastCap: a multi-million dollar company he and his wife started in their garage 13-years ago.
Along the way he’s established himself as an internationally renowned lean thinker, educator, and practitioner as well as being the author of the hugely influential book: 2-Second Lean.
In today’s episode we talk about:
What 2-Second Lean is and how it can improve your business by 600%
Why companies who do lean properly dwarf their competition
The best kept secret of Japanese powerhouses like Toyota & Lexus
Books he’s read 10+ times
The importance of going deep not wide
Why Ireland is experiencing a lean-revolution
The power of creating and visiting a “Learning Laboratory”
Solving the “overfed, disobedient leadership problem”
And the life-changing opportunity that happen every 30-days
Check it out!
Links:
Book a Lean Made Simple Tour: https://www.leanmadesimple.com/book-a-tour
Check out Paul’s Books: https://paulakers.net/books/2-second-lean
FastCap website: https://www.fastcap.com/

Aug 28, 2023 • 29min
Leave It Better Than You Found It | Lean Principles | Ryan Tierney
Welcome to Lean Made Simple, a podcast about transforming your business — and life — one improvement at a time.
In this episode Ryan Tierney from Seating Matters discusses a powerful lean principle known as: Leave It Better Than You Found It!
Along the way he and Producer Matt talk about:
The three levels of “Leave It Better Than You Found It”
Creating a generous team culture that always thinks of the next person
Practical use cases for individual work areas and communal spaces in your business
Why his 12-year-old forklift looks brand new
Leaving a job better than you found it by becoming a process engineer
Implementing a “this is the worst it will ever be” mentality across your team
The radical changes this principle had made on Ryan’s business
And how you can apply this concept to your professional and personal life by the end of the episode
Check it out!
P.S. Book a Lean Made Simple Tour at: https://www.leanmadesimple.com/book-a-tour

Aug 28, 2023 • 49sec
Teaser...
Lean Made Simple Podcast launching 29th August 2023.