HVAC School - For Techs, By Techs

Joey Henderson returns to the podcast to talk about heat pumps and inverters. The reversing valve, defrost cycles, and auxiliary heat can cause confusion for people who have primarily worked with furnaces or straight-cool A/C systems. Heat pumps use defrost cycles and bring on the auxiliary heat when the coil is ice-bound, which can present a challenge; we need to maintain cold coils without going into defrost all the time. Even though heat pumps were significantly less effective in years past, we will still see reduced performance in very cold conditions with the newer inverter-driven systems. Proper design, installation, and commissioning will also help occupants get the best performance out of their heat pumps. Inverters offer plenty of advantages for the cooling aspect of heat pumps, too, especially when it comes to achieving longer runtimes for dehumidification. They can also float their coil temperature, much like how refrigeration systems can use floating suction or head pressure. Condensate assemblies absolutely must be run properly to prevent backed-up drains and other related problems. Liquid line sizing and proper commissioning are also especially crucial for ductless inverter-driven systems. Joey and Bryan also discuss: Heat pump training and the electrification initiative Balance point Defrost strategies and universal defrost boards Dual-fuel systems Heat pump stigmas Blower door testing in various climate zones Surge protection and voltage monitoring How inverters work Occupant lifestyles and latent loads Zoning and duct design for inverter-driven systems Critical charge Line length for ductless systems Check out Joey's training, social media, and contact information at https://joejoehvac.com/. You can also check out Craig Migliaccio's book about mini-splits at https://www.acservicetech.com/mini-split-book. Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

Joey Henderson joins the podcast to talk about airflow and how we can get air where it needs to go. Duct design is one of the subjects that fuel Joey's passion for HVAC. In many cases, people focus too heavily on the equipment when diagnosing airflow problems; sometimes, the equipment simply can't perform as it should due to a poorly designed duct system. In residential HVAC, many duct systems aren't adequately planned out, and the airflow can't overcome restrictions like filters. We also need to keep in mind that flex ducts need to be as straight and tight as possible, and it's usually best if we slightly upsize them (compared to sheet metal). Even though balancing dampers aim to solve airflow problems, they often lead to other issues when installed and used incorrectly. In many cases, proper duct design would solve problems without the need for balancing dampers. Bypass dampers are also commonly misapplied. Some technicians also aren't properly trained to position their static pressure probes appropriately to measure total external static pressure, which leads to faulty readings and misinformed diagnoses. We can start by looking at things that can improve system performance at the equipment, like filtration; we can think of the equipment as the heart and the duct system as arteries (with static pressure as blood pressure), and the equipment also has the biggest pressure drop. Joey and Bryan also discuss: Joey's HVAC beginnings in the Navy and current work in education Educators' unique communication styles Learning from other educators as an educator Plenum boxes and turbulence Using wye fittings Laminar flow Modifying existing duct systems Motors and amp draw Building duct transitions Clients and money limitations Communicating with customers about airflow issues Ethics around duct design Unique duct challenges with inverter-driven systems Check out Joey's training, social media, and contact information at https://joejoehvac.com/. Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

This podcast episode contains some of the questions and topics from the Business Round Table at the 4th Annual HVACR Training Symposium. Panelists include Tersh Blissett, Luke Peterson, and Andy Holt. One of the most critical parts of HVAC business ownership is knowing when to grow your business (i.e., hiring more techs and incorporating standalone maintenance and install departments). Ultimately, we need to think about how many service calls we're assigning to each technician per day and how many customers we have to turn down due to a busy schedule. Getting family members involved in the business can also have a range of positive and negative effects on a business. Delegating is another important skill that can help you run an HVAC business smoothly and focus on ownership and management over your day-to-day tasks. You need to understand your business's core processes but can delegate tasks that take time away from developing your business. When it comes to economic issues like inflation, we need to be looking at our own costs and competitors' costs to set our prices and pay our employees appropriately for the economic climate. We can use indicators like the consumer price index to assist with pricing and setting pay rates. Tersh, Luke, Andy, and Bryan also discuss: Key performance indicators (KPIs) Maintenance agreement frequency Talent acquisition vs. vetting Attracting vs. poaching employees Merit-based raises vs. cost-of-living raises Working "in" the business vs. working "on" the business Hiring people to handle day-to-day tasks Using Loom or similar video instruction software Support systems in your interpersonal relationships Motivation for starting a business Starting a business from scratch vs. acquisitions Explaining the difference between bids and online retail prices Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

In this short podcast, Bryan goes over some information about cap tubes (capillary tubes) and flow facts. Cap tubes are metering devices; they're long tubes with small diameters, and their flow rates are dictated by the tubing diameter size and tube length. Pistons and TXVs are some of the most common metering devices in residential HVAC, and flow restriction doesn't just happen at the metering device; distributors also contribute to the pressure drop and act like small capillary tubes in addition to the metering device. Older units, simple refrigerators, and window units are more likely to have capillary tubes as metering devices, as cap tubes are an easy and versatile use of small-gauge tubing. The diameter is the primary factor that influences the flow rate, and length is usually secondary. However, longer tubes cause the fluids to encounter more resistance (in the form of friction) as they flow from one end of the tube to the other; the longer the tube, the lower the flow rate. Longer tubes also cause the fluid velocity to decrease more than a short tube. When you have long runs of small-diameter tubing, you can replace a few sections with larger-diameter tubing to improve the flow rate. Sometimes, the ends of cap tubes are in hard-to-reach places, so replacing middle sections with larger-diameter tubing will still help decrease the static pressure and friction in the tubing. Oil traps and risers may be smaller than other areas of tubing, and they have a larger pressure drop and more friction associated with them. (However, the smaller tubing also increases the fluid velocity.) The same principle applies to 1/4" vs. larger-diameter vacuum hoses. Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

Jim Fultz and Jim Hagl from Copeland join the podcast to talk about filter driers and system cleanup. Filter driers come in many types and sizes; they typically go on the liquid line (bi-flow filter driers are used on heat pumps), but suction line filter driers also exist. Copeland's liquid line filter drier models include the EK (premium), BSL (smaller diameter), BOK (with HH desiccant to assist with burnout cleanup), and CU (copper spun). Bi-flow filter driers in Copeland's lineup include the BFK and BSB categories. These liquid line filter driers protect the metering device and should typically be installed as close to the metering device as possible (with some exceptions for heat pump startups in heating mode). These filter driers typically need to be replaced anytime the system is opened for service, the pressure drop across the drier exceeds 3 PSI, or the system is wet. Suction line filter driers in Copeland's lineup include the ASD, SFD, and CSFD models, all of which come in different shapes and sizes for varying applications. The ASK suction line filter drier has activated carbon to assist with burnout cleanup. When used to assist with contamination cleanup, suction line filter driers must be taken out of the system within a few days. Jim F., Jim H., and Bryan also discuss: Copeland and Emerson brand realignment Filtration data Myths about smaller-diameter filter driers Copper-spun drier uses and applications Ideal vs. accessible suction filter drier placement Desiccant considerations Filter drier selection best practices Moisture indicators Restricted filter driers Filter drier sizing and system charge Bi-flow driers in straight-cool systems Dealing with factory-installed filter driers Product names and suffixes Burnouts and oil Flowing nitrogen while brazing Additives and flushes Check out Copeland's filter driers at https://hvacrschool.com/copeland-driers. Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

In this short episode, Bryan goes over the fourth chapter of his new book, Unconformed. The chapter is called "So... What Do You Do?" Parents always want to be proud of their children, but it seems as though children are more proud of children who attend college than take up apprenticeships. However, these feelings largely seep in due to peer expectations; we want our children to measure up to our friends' standards or success, not necessarily our own. Parents are also less likely to encourage their children to get into the trades and value the time and expertise of tradespeople. All jobs, even less prestigious jobs, matter and have a purpose. Society tends to devalue tradespeople and manual laborers, but those jobs do a great service to society. Nevertheless, the competitive drive between parents and our fear of failure makes us fall into these mindsets where we devalue manual labor. The media and family members also trap us in these expectations. Society runs on the ability of people to solve problems and innovate, which means that blue-collar work is necessary for society to function. Not to mention, popular media and DIY culture have also brought attention to the artistry of the skilled trades. These positive changes are important to the perception of blue-collar work, and we can accept (and encourage) a child's choice to find purpose in the skilled trades, not just blindly seek happiness. Bryan also covers: Networking Expectations vs. standards The pitfalls of happiness The merits of working with our hands You can purchase Unconformed on Amazon's website HERE. Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

This podcast is based on a Kalos meeting about pipefitting best practices, particularly in commercial refrigeration applications. It begins with a few words about quality workmanship by the Kalos founder and CEO, Robert Orr. Pipefitting consists of repairs and joining metals; when joining metals, we need to liquify the alloy and draw it into the joint via capillary action. When pipefitting, oxygen can present some problems by coating the inside of the pipe with oxides that can contaminate the system. We can reduce the likelihood of oxide formation by flowing nitrogen while brazing; purging nitrogen displaces the oxygen in the lines before brazing, and flowing keeps oxygen out during the brazing process. Tip selection will be based on the piping diameter; tips that are too small won't adequately heat the pipe, and tips that are too large will consume too much fuel. You'll also need to leak-check your torch tanks and ensure that you have the appropriate ratio of oxygen to acetylene by aiming for a neutral flame rather than a carburizing or oxidizing flame. After brazing, we need to perform a nitrogen pressure test to ensure that the system is leak-free. Then, once the pressure test is passed, we should evacuate the system to keep the system clean, dry, and tight. Bryan, Matthew, Roman, and Nathan also cover: Brazing vs. soldering Properties of base metals Alloy properties and appropriate uses Mineral oil vs. POE oil and cupric oxide Safety practices and PPE Preparing copper (sealing, deburring, etc.) Valve seating Penetration and the gaps between surfaces Base metal temperature indications Advantages of nitrogen for pressure testing Vacuum pump best practices Micron gauges Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

In this short episode, Bryan talks about filter driers and their important role in HVAC/R system protection, especially in accordance with Copeland's (formerly Emerson's) AE24-1105 R5. We can really start keeping our systems contaminant-free by handling tubing properly, purging and flowing nitrogen, and keeping copper shavings out of the tubing when deburring or reaming. Suction and liquid filter driers protect the system during operation and are designed for specific purposes. We typically don't install suction filter driers in residential systems unless we're fixing a system with compressor burnout or acid contamination; in those cases, we also want to make sure we replace accumulators and clean out the line set as well as we possibly can. Commercial refrigeration tends to have more rigorous contamination prevention protocols, including testing oil for acid and installing suction filter driers in everyday operation, due to the use of multiple compressors in a single system. However, suction driers are recommended in ALL applications per AE24-1105. In many cases, we don't install them in systems because they can create a significant pressure drop in the suction line and damage the compressor, but suction filter driers can provide a net positive effect if we monitor them. We should install suction filter driers as close to the compressor(s) as possible, and we should cut them out when we need to remove them, not unsweat them. Bryan also covers: Liquid line filter drier placement Pressure drop across filter driers and replacement thresholds Burnout cleanup procedures Filter drier sizing Refrigerant additives Motor burnout in hermetic refrigerant-cooled compressors Electrical best practices For more information about filter drier selection by model number, visit https://hvacrschool.com/copeland-driers. Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

This podcast episode is one of Alex Meaney's HVACR Training Symposium presentations: HVAC Design Backwards, Forwards, and In Between. Load calculation factors in all three means of heat transfer: conduction, convection, and radiation. It doesn't directly tell you the tonnage; it just tells you how many BTUs (sensible and latent) are entering or leaving a structure. When designing systems after doing load calculations, we need to be mindful of industry standards and their pitfalls, as well as the climate conditions and the difficulty of obtaining manufacturer data. Equipment selection by tonnage is only part of the picture when it comes to HVAC design; we also need to factor in airflow and duct design, especially duct sizing. However, many rules of thumb and poorly explained terms are counterproductive to a thorough understanding of HVAC design. In some cases, the best way to design a system may seem "backward," especially when starting with blower selection instead of ductwork. Duct design is particularly difficult, especially when software identifies several problems with designs that seemed to look good on paper. However, the software points out areas where you can adjust the duct size and manage restrictions to allow the fan to do its job without being derated by friction. Alex also covers: Insulation and efficiency ratings CLTD Groups Tricky radiant gains and losses The relationship between BTUs and tons AHRI ratings Shortcomings of Ductulators in duct design education Pressure vs. friction in ductwork Static pressure vs. velocity pressure Measuring friction with pressure Regulations vs. reality Furnace static pressure range Differences between commercial and residential duct design Oversized and under-ducted systems Variable-capacity systems ACCA manuals and tables Check out Alex Meaney's consultation business at https://www.meanhvac.com/. Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

Andy Ask and Ken Gehring discuss the challenges of dehumidification, including the difficulty of controlling latent heat loads. They emphasize the importance of efficient dehumidifiers and recommend adding fresh air ventilation to the HVAC system. Other topics covered include infiltration, variable-speed technology, and the benefits of whole-house dehumidifiers.