HVAC School - For Techs, By Techs

This episode dives into an interesting and pragmatic discussion about how HVAC contractors can better balance their workload throughout the year. Kevin from Haven shares insights from observing HVAC businesses across the country and how some are taking a more strategic approach to triaging work. The main idea is to get systems up and running in the peak summer months when demand is highest, while also collecting data and making notes for more in-depth commissioning, ductwork upgrades, IAQ improvements, etc. that can be tackled in the fall "shoulder season." The hosts discuss the market forces that drive the typical reactive cycle - consumers waiting until systems fail to call for service, companies prioritizing new equipment installs when demand is high to boost revenue, etc. However, they propose a model where contractors are more proactive about maintenance, communication, and expectation-setting. Install the right-sized equipment over the summer, document issues to revisit later, use data loggers to analyze system performance, and then circle back in fall/winter for comprehensive commissioning when there is more availability. This allows delivering better quality work while smoothing workload across more months. The episode covers several key points and considerations, including: Prioritizing load calculation and properly sizing equipment upfront Deploying IAQ monitors to identify issues like humidity control Offering full-scope solutions and letting customers decline unneeded services Shifting technician roles seasonally between installs and commissioning Developing standard workflows and checklists for each phase Potential business benefits like retention by providing growth opportunities Overall, it presents a balanced, practical approach for HVAC businesses to improve quality, reduce stress during peak seasons, and keep technicians engaged through varied work. As Kevin notes, it's a model more contractors could adopt with training and open-sourced best practices. If you are interested in the workflows discussed in the podcast, you can become a HAVEN pro today at https://pro.haveniaq.com/. You can also email Bryan about summer triage strategies at bryan@hvacrschool.com. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this insightful episode of the HVAC School Podcast, Ty Branaman, an exceptional educator and trainer, shares his unique approach to making learning not just effective but also engaging and memorable. He delves into the art of connecting with students, unlocking their curiosity, and fostering a love for learning. Ty emphasizes the importance of understanding that not all students learn in the same way. He advocates for finding creative ways to capture their attention and spark their interest, whether through hands-on experiments, relatable analogies, or thought-provoking demonstrations. By tapping into students' existing experiences and curiosities, Ty creates an environment where learning becomes an exciting adventure rather than a chore. One of the key takeaways from the conversation is the power of the Socratic method. Ty encourages educators to ask questions that challenge students' assumptions and encourage them to think critically about the subject matter. By fostering a sense of exploration and discovery, students become active participants in their own learning process, leading to deeper understanding and retention. Topics Covered: · Igniting curiosity and making learning engaging · Utilizing everyday objects and relatable analogies to explain complex concepts · The Socratic method: Encouraging critical thinking through questioning · Creating emotional connections through humor, surprise, and joy · Overcoming frustrations and challenges in the teaching process · Building a supportive community of educators and learners · Embracing mistakes and seeing them as opportunities for growth · Finding creative ways to connect with different learning styles · The importance of patience and perseverance in the teaching journey Overall, this podcast episode offers valuable insights for educators, trainers, and anyone passionate about fostering a love for learning. Ty's infectious enthusiasm and creative approach serve as a reminder that education can be a transformative and rewarding experience when approached with empathy, creativity, and a genuine desire to ignite the spark of curiosity in every learner. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 6th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

This podcast episode is Part 1 of a Kalos class on rack refrigeration given by Matthew Taylor. This first segment focuses on the basic refrigerant circuit and oil management of a parallel rack system, common in market refrigeration. Parallel racks follow the same general process as any other compression refrigeration system. However, they contain multiple compressors on a single rack. These systems have multiple suction lines that tie into one single suction header that feeds into multiple compressors. The suction side of the piping is usually a long distance with varying elevations; risers are vertical stretches of piping that carry oil and refrigerant up and pose a challenge for oil return. The compressor takes low-pressure vapor on the suction side and turns it into high-pressure vapor on the discharge side. From there, the condenser rejects heat from the refrigerant, which brings the superheated vapor down to saturation temperature and further rejects heat to make the refrigerant fully liquid (subcooled). Metering devices drop the pressure of the refrigerant, and the cases contain evaporators that absorb heat and boil off refrigerant, which travels to the compressors via the suction lines. Parallel racks come in multiple varieties, but the ones in this podcast are of the direct expansion (DX) variety. Saturation remains a critical principle in these systems: superheat, subcooling, and the pressure-temperature relationship all drive system operation. Matthew also covers: Different types of rack refrigeration systems Customized variations between racks Looking up case information and reading legends Oil return and controlling velocity Mechanical subcooling Full load amps (FLA) and locked rotor amps (LRA) Temperature glide: dew point, bubble point, and midpoint EPR installation Evaporator efficiency and superheat Compressor types Compression ratio and liquid or vapor injection Oil management components and controls Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your virtual tickets for the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

Standard 310 is a technical workflow created by ACCA, ResNet, and ANSI for grading the installation of HVAC systems, typically in new home construction. It plays a crucial role in obtaining Energy Star certification, which can qualify homeowners for tax credits under the Inflation Reduction Act. The five steps of Standard 310 are design review, duct leakage test, total system airflow, blower fan watt draw, and refrigerant charge verification. In this podcast episode, host Bryan Orr is joined by guests Chris Hughes and Eric Kaiser to discuss Standard 310 and its implications for HVAC contractors. The standard aims to ensure that HVAC systems are installed correctly and operate as designed. The process involves a third-party HERS rater conducting various tests and measurements, which contractors need to be prepared for. Proper duct sealing, airflow settings, and refrigerant charging are critical for passing the assessments. One of the challenging aspects highlighted is the refrigerant charge verification step. The standard requires either non-invasive testing (which has temperature limitations) or weigh-in verification with geotagged photos. Chris Hughes suggests manufacturers could develop more consistent commissioning protocols to streamline this process. Topics covered in the podcast: Overview of Standard 310 and its five steps Importance for Energy Star certification and tax credits Role of HERS raters and HVAC contractors Duct leakage testing and proper sealing Airflow measurement methods Blower fan watt draw challenges Refrigerant charge verification options Need for consistent commissioning protocols Coordination and documentation required Future improvements to the standard Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your virtual tickets for the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A podcast episode, Bryan answers Gunther's question about kitchen exhaust and makeup air. Gunther asked if there were any studies that showed that makeup air should come very close to the hood to avoid infiltration. He also asked how to educate others who push back against the idea, particularly in kitchen exhaust systems of around 600 CFM. Commercial facilities, especially restaurants, bring in makeup air to balance out the air being exhausted. There are costs associated with makeup air, but there are plenty of valid reasons to add it to residential structures. Being able to control the makeup air allows us to control where we bring air in from (especially when it comes to drawing in humid air or dirty attic air from gaps and cracks, particularly in vented attics). Open-combustion appliances in the building envelope are also prone to backdrafting if the structure is under negative pressure. The structure is also more likely to have its dryer vents experience leaks under negative pressure. The International Residential Code (IRC) (section M1503.6.2) requires makeup air when you have an exhaust system >400 CFM. The Florida Residential Code (section M1503.4) requires kitchen exhaust systems exceeding 400 CFM to have makeup air at approximately the same rate as the exhaust rate. Furthermore, the Florida Mechanical Code (section 505.2) specifies that kitchen exhaust systems exceeding 400 CFM must have makeup air to balance the air pressure and ensure proper ventilation. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your virtual tickets for the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

This episode featured Bryan Orr interviewing Sam Myers, the building science consultant at Retrotec. Retrotec manufactures products like blower doors and duct testers for measuring air tightness and leakage in buildings. Sam discussed his role at Retrotec, which involves training contractors on using their tools properly, product design, software testing, presenting at conferences, and running trade show booths. He talked about the demanding travel schedule this requires but also the rewards of educating the industry. The main topic was duct leakage testing - why it's important, how it's done, interpreting the results, and investigating and fixing duct leaks when problems are found. Sam explained that while a duct leakage test provides a number, that number alone doesn't indicate if the leakage is acceptable or problematic. However, it points technicians in the right direction for further investigating issues like comfort problems, indoor air quality concerns, or high energy bills. He provided tips on using tools like smoke tests and thermal cameras to visually identify leaks, checking common leak areas like connections and return duct penetrations, and the value of testing before and after making repairs to verify the work. Sam also discussed using low-cost manometers for other tests, like checking room pressure imbalances caused by duct leaks. Topics covered included: Sam's role and work at Retrotec The importance of duct leakage testing How duct leakage tests are performed Interpreting duct leakage test results Common duct leak sources like connections and return penetrations Methods for pinpointing and verifying duct leaks Using manometers for other diagnostic tests Tips for contractors getting started with duct testing Learn more about Retrotec's resources at https://retrotec.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your virtual tickets for the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A podcast episode, Bryan answers Jeremy's question about checking the charge on rooftop units, and he gives some RTU tips. Rooftop units often come in sets, so you can use a thermal camera to look at all of the RTUs and compare them. A thermal imaging camera may even show you where subcooling begins in the condenser, which can be a useful diagnostic hack. Try to avoid hooking up gauges each time you check the charge on a rooftop; RTUs have a fixed factory charge, and losses from your gauges can add up over time. Your senses will also come in handy; check for odd sights, sounds, and smells. Checking suction pressure and superheat is less risky and imperfect, but it'll give you some diagnostic data. You can also check discharge temperatures to check for signs of compressor overheating (remember: 225 stay alive). Here are some tips for RTUs: Get familiar with the service manual and wiring diagrams; these items will help you with the job and help you build on your knowledge of RTUs in general. Make sure you have all of your materials at the ready, including extra screws. Make sure you have access to the BAS system, if necessary. Safety is critical on rooftop units, especially when it comes to ladders, lockout/tagout, and ensuring that you have safe access to the unit (this burden is often on the client). Pay attention to specialized equipment, including ERVs and economizers. Be mindful of curb installation, transformer taps, and phase monitoring, as those items may not be set up properly. Build up a basic working knowledge of variable frequency drives or VFDs (or know where to find information about them; THIS livestream is a good start), Keep systems clean to prevent overheating. Prevent oil logging whenever you have to replace a compressor. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your virtual tickets for the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

This episode features an insightful conversation with Brynn Cooksey, an experienced HVAC contractor and trainer from Southeast Michigan. Brynn shares his expertise in conducting proper load calculations, sizing the equipment correctly, improving duct design, and addressing common issues contractors face. Brynn emphasizes the importance of performing accurate load calculations, especially in older housing stock where equipment is frequently oversized by 50% or more. He discusses how oversized equipment leads to short cycling, poor efficiency, and increased utility costs for homeowners. His approach involves educating customers by involving them in the measurement process and using metrics like "duct deficiency" to demonstrate the inefficiencies of their current systems. The discussion then shifts to heat pumps and the unique challenges of implementing them in cold climates like Michigan. Brynn advocates for a "dual fuel" approach, utilizing heat pumps for efficiency while supplementing with gas heat during extremely cold temperatures. He stresses the necessity of a tight, well-insulated thermal envelope and proper duct design to ensure optimal heat pump performance. Topics covered include: Conducting blower door tests for accurate load calculations Downsizing equipment and solving duct issues in retrofit applications The "duct deficiency" metric for demonstrating system inefficiencies Aeroseal duct sealing: benefits, limitations, and proper application Identifying and addressing cracked heat exchangers due to airflow issues Training sales teams on a hands-on, educational sales process The importance of building science education for contractors Overcoming hesitancy in trusting load calculation results Brynn encourages contractors to embrace building science principles, trust the load calculation process, and focus on system design rather than simply swapping out equipment. By proving these methods to themselves, contractors can transform their businesses and deliver true value to customers through improved comfort, efficiency, and cost savings. Learn more about HVAC U and its course offerings at https://www.hvactrain.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your virtual tickets for the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

In this short Q&A episode, Bryan answers podcast listener Cooper's question about starting an internal training program. Eugene Silberstein has been on the podcast before to offer his perspective on this topic, which you can listen to HERE. Bryan recommends a combination approach: instructor-led, hands-on, and self-paced learning, all deployed together. Hands-on learning often gets missed, and we can give inexperienced techs experience with some basic troubleshooting tasks or breaking down and reassembling things. The Socratic method can also be employed here; the instructor can ask their trainees questions instead of the other way around. When the instructor is the one who asks the questions, they allow their trainees to be wrong, learn from their mistakes, and make their own connections to the fundamentals. Learning plans and curriculums are great for giving trainees a structure, but they need to be reinforced with the hands-on component in this trade. When determining what to teach, try to focus on what's most important in your market—the first area of effectiveness—and then understand how to reinforce it. The continuous growth mindset is also critical; the apprenticeship phase is never truly over, and the instructor needs to be able to improve their program over time without letting the idea of unattainable perfection discourage them from giving their training. You may also read our tech tip about setting up an internal training program and our recent SkillCat guide if you want to deploy training in your business. The ESCO All Access Subscription Bundle for the HVACR Learning Network is another excellent resource. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your virtual tickets for the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

This podcast episode is Bryan Orr's presentation at the 6th Annual HVACR Training Symposium: "Humility in Thought Leadership." Bryan reflects on his own journey as a trades educator, business owner, husband, and father, sharing personal anecdotes and insights that resonate with anyone in a position of influence. Bryan begins by acknowledging the challenge of maintaining humility in the face of success and recognition. He emphasizes the need to continually shift our focus from a mindset of "deserving" to one of "serving" others. By embracing humility, we not only become more effective leaders but also create an environment where those around us can grow and thrive. Throughout the episode, Bryan encourages listeners to embrace vulnerability and be open to feedback from those who care about them. He stresses the importance of surrounding oneself with people who are willing to hold you accountable and challenge you when necessary. This accountability, he argues, is crucial for personal growth and maintaining a grounded perspective. Here are some of the key topics covered in the symposium presentation: The importance of empathy and understanding others' perspectives The distinction between personal humility and professional pride The dangers of ego and how it can disconnect us from reality The role of introspection in fostering humility and self-awareness The impact of how we process memories on our perception of reality The need to listen to those actively working in the field and remain connected to practical realities The value of being open to constructive criticism and admitting when we're wrong The joy of seeing others grow beyond us and the importance of letting go of the need for control Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your virtual tickets for the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.