HVAC School - For Techs, By Techs

In this episode of HVAC School, hosts Bryan Orr and Bert discuss practical tips for preventing callbacks and failed inspections in residential HVAC installs and maintenance. Bryan and Bert stress the importance of getting the basics right, like properly cleaning condensate drains, ensuring proper drain pitch, and sealing ducts completely before relying on tapes and mastic to cover gaps. They emphasize verifying full system operation at the end of a job, from checking that drains flow freely to testing float switches and pressure testing for leaks. Bryan and Bert also cover wire and breaker sizing for equipment changes, securing disconnects, proper thermostat wall seals, inspecting joints with bubbles to find microscopic leaks, and more thorough evacuations and leak checks. Throughout the casual, conversational show, the hosts inject colorful commentary on doing quality work with a little sarcasm, including praising the merits of duct board and flex ducts. The tone is partly tongue-in-cheek but drives home the point that shortcuts lead to callbacks and leave clients dissatisfied. Bert and Bryan also discuss: Becoming masters of the obvious Common condensate line issues The issues with double traps Ensuring adequate filter access for the customer Wiring float switches in series vs. in parallel Sealing ductwork effectively Using your senses to find airflow leaks in the ductwork Pressure testing for refrigerant leaks Common leak points in systems and their causes Correct electrical setup and markings Securing outdoor unit placement Sealing thermostat wall penetrations Thorough evacuation and leak checks   Learn more about the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.” Subscribe to our YouTube channel at https://www.youtube.com/@HVACS.  Check out our handy calculators HERE or on the HVAC School Mobile App (Google Play Store or App Store).

In this short episode, Bryan talks about the situations when permits are not needed to install HVAC/R (or HVAC/R-related) components. A few codes are universal in residential HVAC, including the International Residential Code (IRC) and the International Mechanical Code (IMC). The local municipality, also known as the authority having jurisdiction (AHJ), chooses which codes to adopt.  You do not need a permit to install plug-in, cord-connected appliances. However, you need UL-listed plugs. You can also replace plugs without needing a permit, but the ratings need to be correct. Anything less than 25v that doesn't put out more than 50 watts of energy also doesn't require a permit. Thermostats and many IAQ accessories, including UV lights, fall into this category. Portable heating and ventilation appliances, including space heaters and portable cooling units or dehumidifiers, also don't require permits. Evaporative or "swamp" coolers also don't need a permit for installation. Self-contained units with 10 pounds or less of refrigerant and are actuated by motors with

In this podcast, Bryan Orr and Bert discuss various aspects of pool heaters, focusing on issues that make them different from typical HVAC systems. They cover the basics of pool heaters - the main types (heat pumps and gas heaters) and how they operate similarly or differently from things HVAC techs work on regularly. The bulk of the 45-minute podcast looks at common service and troubleshooting situations with pool heaters, which are usually installed by pool contractors initially and not HVAC contractors. Bryan and Bert talk through typical causes of common error codes and problems like units frequently going out on high pressure. They cover water flow issues and the role of pressure versus flow switches, the sizing and limitations of heat pumps, low ambient operation challenges, freeze protection, and proper refrigerant charging. There is also a good amount of discussion on gas pool heaters - frequent component failures due to heat and corrosion issues, piping considerations due to their large BTU capacity, and combustion troubleshooting basics. Throughout the casual discussion, both hosts interject humor and personal stories related to their dealings with pool heater equipment, clients, and installations over the years. The overall message is that while heat pumps and gas pool heaters have some specialized considerations, much of the core knowledge needed to service them comes from foundational HVAC systems understanding combined with an awareness of the unique aspects covered in detail during this episode. Topics Covered: Types of pool heaters How heat pump and gas pool heater operation compare to HVAC Typical installation and service providers Key components and design aspects Common high-pressure issues and troubleshooting water flow problems Low ambient operation challenges Refrigerant charging considerations Gas piping sizing for large BTU appliances Corrosion issues and component failures Combustion testing basics   Learn more about the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.” Subscribe to our YouTube channel at https://www.youtube.com/@HVACS.  Check out our handy calculators HERE or on the HVAC School Mobile App (Google Play Store or App Store).

In this short episode, Bryan explains the fundamentals of capacitance, focusing on the unit of measure: farads, including micro and pico. Farads are named after scientist Michael Faraday and measure capacitance; one farad represents the capacitance of a capacitor in which one coulomb of charge causes a potential difference of one volt across the plates. Farads measure the storage of electrical energy and indicate the capacitor's ability to create a phase shift. Since farads are large units, our capacitors are rated in microfarads (1/1,000,000 farads). Bigger capacitors have higher microfarad ratings and store more charge. Capacitors create a phase shift and limit current on the start or auxiliary winding. (You'll read less current across the start winding than the run winding or common when a run capacitor is in the circuit.) The start winding helps get a single-phase motor up and running (but it isn't present on all motors). Three-phase power has three windings, and it has three sine waves 120 degrees out of phase with each other, all of which can apply directional force. A single-phase motor has two windings and only one sine wave, so it doesn't have that phase difference, making it difficult to start a motor. Capacitors charge and discharge at a different point of the sine wave, causing a phase shift. A picofarad is 1/1,000,000,000,000 farad, which is smaller than the microfarads we use. However, our meters can auto-range into the picofarad scale if they read a very weak capacitor. You'll have to make sure your meter is reading in the microfarad scale, not the picofarad scale.   Learn more about the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.” Subscribe to our YouTube channel at https://www.youtube.com/@HVACS.  Check out our handy calculators HERE or on the HVAC School Mobile App (Google Play Store or App Store).

HVAC professionals Ty Branaman, Adam Mufich, and Matthew Bruner discuss the basics of 90% furnaces, troubleshooting tips, and best practices for installation and service. Key topics include the addition of a secondary heat exchanger, proper drainage of acidic condensate, importance of airflow, and common issues like leaks and airflow problems. The podcast emphasizes the need for continuing education and collaboration for professional growth.

In this short podcast, Bryan breaks down the differences between analog and digital sine waves. Analog readings deal with an unlimited number of values; they are very precise and can have any number of decimals. As a result, the alternating current (AC) analog sine readings have very smooth curves when we read them on an oscilloscope (in the US, we see 60 peak-and-valley cycles per second because the frequency is 60 hertz).  Variable frequency drives (VFDs) and ECMs work with digital outputs instead. The alternating current (AC) input is flattened out and then replicated as a direct current (DC) digital output that mimics an analog sine wave using technologies like pulse-width modulation (PWM). Digital outputs appear as a series of steps on an oscilloscope, but PWM doesn't output different "steps" of voltage. PWM just changes the length and frequency according to the duty cycle (percentage of the time energized or unenergized). Digital scrolls turn on and off very often, and the time they spend "on" is the duty cycle, which determines how it stages up and down. While ECM motor modules usually won't work with regular motors, VFDs can run with typical motors and modify sine waves. These sine waves don't have a smooth curve, but the digital waves can be smoothed out while voltage and current are modified. If VFD-driven motors aren't designed or shaft-grounded properly, electrical discharge machining (EDM) can happen with high-frequency voltage spikes, which can damage the shaft and bearings.   Learn more about the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.” Subscribe to our YouTube channel at https://www.youtube.com/@HVACS.  Check out our handy calculators HERE or on the HVAC School Mobile App (Google Play Store or App Store).

Tyler Nelson, HVAC expert with over 20 years of experience, talks about the importance of combustion analysis for HVAC technicians. He highlights the risks of carbon monoxide, the need for analyzers to detect cracks in heat exchangers, and the benefits of using the Sauermann combustion analyzer and app. The podcast also discusses the evolving industry regulations, cross contamination, visual inspection, and diagnostic tools for combustion analysis in HVAC systems.

In this short podcast, Bryan talks about checking the charge of a heat pump in heat mode. This skill will become more critical as ambient temperatures get cooler. The most reliable way to check and set the charge regardless of operating mode and season is to weigh the charge. This method is most practical during installation and commissioning, and proper commissioning can prevent issues with charge levels later. Weighing the charge is recommended for big repairs, like major component replacements. But in many cases, we don't need to check the charge by hooking up gauges; we can check for proper operation by taking a few line temperature readings. Before carrying out any tests or taking readings, make sure the heat pump is defrosted and that you've carried out a full visual inspection. You can carry out a full delivered capacity test in either cooling or heating mode (without the electric heat strips energized) to determine how many BTUs the system is moving. Some simpler tests will require you to compare the discharge vapor line and suction line temperatures to the outdoor temperature and the liquid line temperature to the indoor temperature.  Manufacturers will give specific instructions for their units, including covering the condenser, and they may have charts to help you calculate system pressures based on indoor and outdoor temperatures. If you want to check suction pressure on the low side, you'll always use the common suction port, but you can take either discharge pressure or liquid pressure on the high side. Bryan also covers: Critical charge  Ductless system charging practices Some manufacturer-specific practices Indoor temperatures and system pressures R-22 rules of thumb Total discharge superheat Staging and capacity considerations Weighing out when in doubt   Read the tech tip about this topic at https://hvacrschool.com/checking-charge-heat-pump-winter/.  Learn more about the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Subscribe to our YouTube channel at https://www.youtube.com/@HVACS. Check out our handy calculators HERE or on the HVAC School Mobile App (Google Play Store or App Store).

Nikki Krueger and Genry Garcia return to the podcast to talk about a recent IAQ & dehumidification case study on a vintage home in Miami. The home was very clean but had a musty odor and VOC concerns. You can read the case study in the “Literature” section at https://www.santa-fe-products.com/about-us/media-resources/ or https://hvacrschool.com/case-study.  Blower door tests and ZPD revealed that the home was leaky, and the crawlspace was also not properly encapsulated. The options were to tighten the building and/or mitigate the problem by improving the HVAC system. The homeowners chose to improve the HVAC, which Genry did by installing a ventilating dehumidifier (Santa Fe Ultra98H), reducing system tonnage (3.5 to 2 tons), and putting in new ductwork. One of Genry’s key tips to address intermittent moisture issues is to pay attention to fluctuating pressures, not just under the blower door test conditions. Ongoing monitoring is crucial in these studies to measure the home under several different typical conditions. He also relies on blower door tests to determine if encapsulation is necessary or needs improvement, as insulation and encapsulation can bring new issues in their wake.  Extensive testing and working with other contractors (such as home insulators) are the best ways to get a solution that makes the homeowner happy. We need a holistic approach to design to achieve a homeowner’s IAQ and comfort goals, not necessarily following strict design guidelines to a T. Nikki, Genry, and Bryan also discuss: Zonal pressure diagnostics (ZPD) Dehumidifier ductwork Dehumidifier selection Attic encapsulation, condensation, and duct leakage MAD AIR The importance of IAQ case studies and the insights we can get from them Effects of insulation Dehumidifier performance in part-load conditions Mechanical equipment design Consulting the ACCA design manuals Maintaining equipment and sustaining positive results   Stay tuned for the companion tech tip. Learn more about the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.

Skilled trades entrepreneur Tommy Mello joins the podcast to talk about creating a business where everyone wins: business owners, employees, vendors, AND customers. Tommy's main motivations in business are relationship-building and helping employees make a good living. Those motivations contribute to the development of company culture; even though cultures build themselves naturally, developing the right leaders will help build a positive company culture that values all employees equally. Tommy trains leaders to develop their strengths, shows them that they are valued, and gives them the resources they need to succeed. When companies grow, communication tools and project management technologies need to be standardized to help organize the company, including using checklists and SOPs. Departments also need to keep their focus on the company's main goal, not just the success of their division. The goal is to make sure that people are aware of their responsibilities early on and on board with the company's vision. To get the right people on board in the first place, we can improve our recruiting processes if we use social media to recruit talent—people who already have a job and are proven in their roles. Tommy also sees recruiting as a constant process that happens everywhere in the community and requires communication and follow-up. Tommy and Bryan also cover: Tommy's business: A1 Garage Doors Service Training leaders Allocating responsibilities and getting the right people on the bus Not punishing people for mistakes Unifying competition and collaboration Striking a balance of go-getting and humility Hiring for your weaknesses Tommy's new book, Elevate Building a legacy around serving others Seeing everyone as an individual instead of a representative Pricing and integrity   Check out Tommy's latest book, Elevate, at http://elevateandwin.com/. You can also learn more about his 2023 Freedom event in Orlando from Nov 1-3, 2023, at https://freedomevent.com/.  Learn more about the 5th Annual HVACR Training Symposium at https://hvacrschool.com/Symposium24. If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE. Check out our handy calculators HERE.