#686 – A Benchtop Pick and Place with Stephen Hawes
Jan 21, 2025
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Stephen Hawes, founder of Opulo and creator of the Lumen pick and place machine, shares insights from his journey in open-source hardware. He discusses the challenges faced in developing the Lumen, its unique dual-nozzle system, and how it compares to other assembly methods. Topics include the calibration process of machines using OpenPNP, innovative uses of vacuum sensors, and the importance of community engagement in open-source projects. Stephen also reflects on the evolution of PCB manufacturing and encourages exploring new DIY innovations.
Stephen Hawes created the Lumen PNP to address a market gap for accessible desktop pick and place machines for small batch productions.
The open-source nature of Lumen PNP fosters community collaboration, allowing users to contribute enhancements and maintain control over their projects.
Utilizing OpenPNP software, the Lumen PNP supports various components, enabling seamless customization to fit unique production workflows effectively.
Deep dives
The Genesis of Lumen PNP
In 2020, Stephen Hawes identified a gap in the market for an accessible desktop pick and place machine, which stemmed from his personal experience with a problematic Kickstarter project. The initial idea of building a pick and place machine originated from a challenging phase where he had to assemble a hundred light-up bow ties manually, which was unfeasible for profit. This realization pushed him to create Lumen PNP as an open-source solution to streamline the assembly process. Despite his initial naivety about the complexity of developing such a machine, continuous learning and community support allowed him to successfully navigate the journey.
Target User Group for Lumen PNP
Lumen PNP is specifically designed for low to medium volume production, catering primarily to businesses that require rapid prototyping without waiting for extended turnaround times from contract manufacturers. This desktop machine allows companies to produce internal runs of printed circuit boards quickly — sometimes as few as 15 to 200 boards. The machine serves a unique market segment that neither requires large-scale manufacturing nor the extensive manual effort typically involved in small batch productions. By providing a tool for in-house assembly, Lumen PNP empowers companies to maintain control over their development and iteration processes.
Benefits and Philosophy of Open Source Design
Hawes emphasizes the importance of keeping Lumen PNP an open-source project, aiming to create a common good tool rather than a commercially-driven product. He turned down venture capital offers that would have risked compromising the project’s open-source nature, demonstrating a commitment to community-driven innovation. This philosophy has allowed for collaborative improvements and user modifications, fostering a user community that actively contributes to Lumen’s development. By prioritizing user autonomy and contributions, the project stands out in a landscape often dominated by closed proprietary systems.
Technical Specifications and Workflow
The Lumen PNP machine operates using the versatile OpenPNP software, which facilitates users in configuring and calibrating the machine for their unique production needs. It supports a variety of components and can handle the placement of both simple and complex parts, including surface mount devices and BGAs. Users typically need some knowledge of PCB design and layout, as well as familiarity with exporting and setting up their designs in OpenPNP. The ability to customize feeder configurations further enhances its flexibility, allowing users to adapt the machine to their specific workflows seamlessly.
Future Directions and Community Impact
Looking forward, the potential for Lumen PNP expands as the community continues to innovate and explore various applications, including the possibility of creating double-sided PCBs. The integration of advanced technologies such as fiber lasers for PCB manufacturing represents an exciting frontier for DIY enthusiasts and professionals alike. By motivating users to experiment and push the boundaries of what is possible with desktop assembly systems, Lumen PNP exemplifies the spirit of innovation at the intersection of technology and open-source collaboration. Stephen Hawes envisions a future where continuous improvements and community input will drive the machine's evolution, emphasizing the value of collective expertise.
Chris interviewed Stephen back in 2020 for his second episode of The Contextual Electronics Podcast. It was when Stephen was still working at Formlabs and the Lumen/Opulo were a glimmer in his eye.