Dry hop geyser survivors share experiences and system changes, including injuries sustained by one survivor. Brewers discuss dry hopping during active fermentation and preventing accidents. The fabrication and use of a dry-hop dosing device is discussed, as well as securing ladders and proper brewery setup.
Craft breweries have implemented changes like using scissor lifts and valves to prevent dry hop geysers and enhance safety.
Proper ladder safety is crucial in breweries, with alternative access methods like scissor lifts and forklift-mounted cages being prioritized for enhanced safety.
Deep dives
Mitigating Dry Hop Geysers: Lessons from Brewery Experiences
Craft breweries have faced incidents of dry hop geysers, which can be dangerous and damaging. Some breweries have implemented changes to mitigate the risks. Bearded Iris Brewing in Nashville, Tennessee, practices dry hopping during the active fermentation stage, usually around day two or three. They add large quantities of fruit and use pellet hops ranging from two to five pounds per barrel. To ensure safety, they have shifted from ladders to scissor lifts for accessing tanks and have added valves to quickly close off the tank if a geyser is imminent. Kindred Spirit Brewing in Virginia boasts a device the size of their tanks, and they safely add dry hops while maintaining tank pressure. They've also switched from ladders to a cage on a forklift for accessing tanks. Nkasi Brewing Company in Oregon has had dry hop geysers on specific tanks due to clogged CIP balls. They now remove the CIP spray ball and use alternative methods to relieve pressure before dry hopping. Key Brewing Company in Maryland has implemented dry hop dosing devices that attach to the tank, allowing for controlled additions of hops while maintaining pressure. These countermeasures help prevent geysers and enhance safety.
Safety Precautions and Lessons from Dry Hop Geyser Incidents
Several breweries have experienced falls, injuries, and accidents resulting from dry hop geysers. Bearded Iris Brewing highlights the importance of training staff on identifying signs of imminent geysers, such as excessive hop dust or rising foam levels. They now use valves that provide a quick and safe way to close the tank, minimizing the risk of explosion. Kindred Spirit Brewing has introduced safety measures like forklift-mounted cages and pressurizing tanks before removing CIP balls. Nkasi Brewing Company emphasizes the need for proper headspace in tanks and controlling carbonation levels before dry hopping. They have also improved access by using scissor lifts instead of ladders. Key Brewing Company utilizes dry hop dosing devices that allow controlled additions of hops without depressurizing the tank. These measures aim to mitigate the risks associated with dry hop geysers and ensure the safety of brewery personnel.
Ladder Safety and Alternative Access Methods in Breweries
Ladder safety is a key concern in breweries, as falls can result in serious injuries. Cody Green, from the Master Brewers Brewery Safety Committee, advises using fiberglass ladders instead of conductive ones and avoiding wood ladders. He recommends using A-frame ladders or podium ladders for stability and a larger work platform. If ladders must be used, it is important to ensure they are properly set up and secured on sloped floors, keeping them away from open drains. However, whenever possible, alternative access methods like scissor lifts, forklift-mounted cages, or engineered fall protection systems should be prioritized over ladders to enhance safety in breweries.
Lessons Learned and Safety Measures from Brewing Accidents
Breweries have taken steps to prevent accidents and learn from past incidents. George DePiro from Brothers Brewing Company suggests adding a dry hop dosing device to tanks for controlled hops additions without depressurizing the tank. Daniel Sharp from Nkasi Brewing Company stresses the importance of adequate headspace and carbon dioxide control to prevent excessive pressure during dry hopping. Lee Laundz from Kindred Spirit Brewing underwent changes in ladder use, opting for platforms on forklifts to avoid accidents. Victor Reedy from Key Brewing Company emphasizes the need for secure ladder setup, using fiberglass ladders, and proper tying-off techniques in case of accidents. These insights and measures enhance safety and minimize the risks associated with dry hopping.