Special guests Jamie Fulton and Mark Bagazinski from Community Beer join the podcast to discuss the hygiene of packaging raw materials, including the presence of microorganisms in cans and bottles. They also explore the use of germicidal UV light bulbs inside cans for sterilization, highlighting successful results and equipment options.
Properly stored cans and bottles showed no microbial growth, indicating the effectiveness of their packaging materials hygiene.
Implementing UV light and ionized air rinsing into the packaging line successfully eliminated microbial contamination, ensuring the safety and quality of canned products for Community Beer Company.
Deep dives
Assessing the Hygiene of Packaging Materials
In this podcast episode, Jamie Fulton and Mark Bagazinski, co-founder and brewmaster at Community Beer Company, discuss their project to assess the hygiene of packaging raw materials. Their motivation was to determine if there were any microorganisms present in their packaging materials and to find the best method to remove them. They collected cans and bottles from around the brewery, including some that had been stored for over a year, and conducted tests to check for microbial growth. Surprisingly, properly stored cans and bottles showed no growth of microorganisms.
Eliminating Microbes Using UV Light and Ionized Air
To prevent microbial contamination, the team at Community Beer Company implemented a two-step rinsing process using UV light and ionized air. The UV light kills microorganisms by breaking the molecular bonds in their DNA, while the ionized air neutralizes static charges and blows off any particles clinging to the cans. The results of testing exposed cans after treatment with the new equipment showed no microbial growth, proving the effectiveness of their strategy.
Cost and Benefits of UV and Ionized Air Method
Implementing UV light and ionized air rinsing into their packaging line was a cost-effective solution for Community Beer Company. With an investment of less than $700, including UV bulbs, a ballast, an ionizer, and other necessary components, the brewery successfully eliminated microbial contamination. The UV and ionized air method has given them peace of mind, ensuring the safety and quality of their canned products.