

#157 KAV Sports: A New Era in Manufacturing
5 snips Mar 26, 2025
Whitman Kwok, founder and CEO of KAV Sports, brings a fascinating twist to bike safety with his 3D-printed custom helmets. He discusses the urgent need for better protection in cycling, driven by alarming concussion rates. Venture capitalist Rohit Gupta chimes in on investment strategies in innovative manufacturing, while highlighting the potential for high returns. The conversation also dives into balancing sustainability, business growth, and the heartfelt stories of customers who trust these helmets to keep them safe during outdoor adventures.
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Manufacturing as a Data Center
- CAV treats 3D printers like servers in a data center, scaling production by adding more printers as needed.
- This setup minimizes inventory risk and allows for rapid scaling based on demand.
Strategic Funding and Exits
- Secure strategic investment to build a competitive moat and deter future competitors.
- Consider going public, but be open to acquisition offers from mission-aligned companies.
Life-Saving Helmet
- A customer's wife bought him a CAV helmet, knowing he usually didn't wear helmets.
- The customer was hit by a car, breaking every bone but his head, crediting the helmet.