The strange way the world's fastest microchips are made
Nov 13, 2024
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Discover the fascinating world of extreme ultraviolet lithography, a breakthrough technology that powers the most advanced microchips. This method, involving a powerful laser and molten tin, creates intricate circuits as fine as a strand of DNA. Learn about the unique journey of this innovation, from skepticism in U.S. labs to its domination by a Dutch company. Explore the high stakes of microchip technology, its impact on AI, and the intense geopolitical competition driving advancements in this essential industry.
The development of extreme ultraviolet lithography by ASML emerged from collaborative efforts between U.S. national labs and private companies amidst skepticism.
This breakthrough technology has reinvigorated microchip manufacturing, enabling the production of powerful chips vital for advanced applications like artificial intelligence.
Deep dives
Breakthrough in Microchip Technology
A revolutionary technology for making microchips has emerged, resulting from years of research and innovation led by ASML, a Dutch company. This new method employs extreme ultraviolet (EUV) light to etch circuits onto silicon wafers, enabling the production of powerful microchips capable of handling advanced applications such as artificial intelligence. Prior to this breakthrough, the industry faced a stagnation where circuit sizes had plateaued, pointing towards a potential dead end. The introduction of these new machines has reinvigorated chip manufacturing, allowing for billions of circuits to be etched onto a single chip, significantly enhancing computational power.
Challenges Overcoming Skepticism and Funding
The journey to develop extreme ultraviolet technology was fraught with skepticism, particularly during its early stages when many industry experts dismissed the idea as improbable. Scientists like Andy Haverluck faced considerable backlash when presenting the concept, yet a pivotal phone call from Bill Brinkman at Bell Labs opened the door to further exploration. The U.S. government initially provided seed funding for research but later attempted to withdraw support, leading to a crucial moment where the microchip industry rallied to continue funding the project independently. This transition marked the beginning of a large-scale partnership among national labs and private companies determined to prove the technology's viability.
ASML's Journey to Market Leadership
Ultimately, ASML took on the challenge of making the extreme ultraviolet machines commercially viable after considerable investment and development by the U.S. industry. Despite initial setbacks and the daunting engineering challenges of gathering sufficient ultraviolet light, ASML persevered over a span of several years, releasing a functional prototype. By 2017, ASML successfully brought the technology to market, now producing machines that are essential for the production of advanced microchips, selling at approximately $380 million each. This achievement not only solidified ASML's position as a leader in chip manufacturing technology but also highlighted the collaboration needed to overcome the immense challenges of turning groundbreaking scientific ideas into practical applications.
This is the story behind one of the most valuable — and perhaps, most improbable — technologies humanity has ever created. It's a breakthrough called extreme ultraviolet lithography, and it's how the most advanced microchips in the world are made. The kind of chips powering the latest AI models. The kind of chips that the U.S. is desperately trying to keep out of the hands of China.
For years, few thought this technology was even possible. It still sounds like science fiction: A laser strong enough to blast holes in a bank vault hits a droplet of molten tin. The droplet explodes into a burst of extreme ultraviolet light. That precious light is funneled onto a wafer of silicon, where it etches circuits as fine as a strand of DNA. Only one company in the world that can make these advanced microchip etching machines: a Dutch firm called ASML.
Today on the show, how this breakthrough in advanced chipmaking happened — and how it almost didn't. How the long-shot idea was incubated in U.S. nuclear weapons laboratories and nurtured by U.S. tech giants. And, why a Dutch company now controls it.
This episode was hosted by Jeff Guo and Sally Helm. It was produced by Willa Rubin and edited by Jess Jiang. It was fact-checked by Dania Suleman, and engineered by Patrick Murray. Alex Goldmark is Planet Money's executive producer.