Carl and Fred dive into the essentials of building a reliability program, emphasizing the need for a strategic team and essential tools like FMEA. They discuss overcoming challenges related to design for reliability, highlighting the importance of management support. Evaluating supplier reliability is also covered, pointing out lessons learned from major corporations. The hosts stress the significance of developing a tailored reliability plan and conducting gap assessments, ensuring a strong foundation for improving reliability practices.
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volunteer_activism ADVICE
Conduct a Gap Assessment
Conduct a thorough gap assessment, considering both strengths and weaknesses.
Evaluate resources, maturity level, and identify specific gaps in the design for reliability process.
volunteer_activism ADVICE
Define a Shared Vision
Define a clear reliability vision with management support.
Focus on objectives like time-to-market, cost, or competitive advantage.
question_answer ANECDOTE
GM's Supplier Reliability Gap
Carl shares a story from his time at GM about a lacking supplier reliability process.
Nobody had explicit responsibility, highlighting a common organizational blind spot.
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Carl and Fred discuss a voice message received on the Accendo Reliability “speak pipe.” The caller is trying to build a reliability program at his company. The company already has a good testing program, but needs to supplement with support for reliability in design.
Key Points
Join Carl and Fred as they discuss how to build a reliability program, building on a good testing program that is in place. Where do you start?
Topics include:
How should you go about recruiting and building a reliability team?
What reliability tools are most important?
What will each new reliability team member bring to the company?
Importance of following all of the six steps in the process to achieve high reliability.
Begin with what you are trying to achieve, the reliability vision.
Why a “gap assessment” is essential.
Who has responsibility for supplier reliability?
Importance of purchasing reliable parts, not just low cost.
Consider what are the product characteristics that create reliable parts.
Ask: how will the system or part will fail? How long will it last?
What goes into creating a good Design for Reliability program?
Guidance: get a good reliability plan in place, using the six step process.
It doesn’t take a long time to develop a good reliability plan, maybe a couple of days.
Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques to field data analysis approaches.