Open Circuit

How Tesla bootstrapped the Powerwall 2

11 snips
Jun 6, 2025
Drew Baglino, former Senior Vice President of Powertrain and Energy at Tesla, shares insights from his time building Tesla's energy storage division. He details the innovative journey of creating the Powerwall, highlighting the resourceful strategies his team employed to overcome cell shortages and production bottlenecks. Drew emphasizes the collaborative spirit that helped launch groundbreaking products like the Megapack, and discusses how leadership and adaptability were key to thriving in the fast-evolving energy market.
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ANECDOTE

Bachelor Party Sparks Powerwall Idea

  • Drew Baglino discovered the need for better home energy solutions while trying to charge his Tesla Roadster at an off-grid bachelor party house.
  • This kludgy solar and battery setup sparked his motivation to improve home electrification using Tesla's expertise.
INSIGHT

Scrappy Team Powers Energy Success

  • Tesla's energy team was a small, scrappy group adapting quickly during the unprofitable early years.
  • Cross-functional Swiss Army knife engineers and strategic hires from a disrupted solar industry drove key energy projects forward.
ANECDOTE

Bootstrapping through Cell Shortages

  • Drew actively collaborated with Panasonic to resolve battery cell shortages and ramp production.
  • He built key supplier relationships by educating partners like LG on residential battery needs, securing crucial supply.
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