Fluid dynamics experts Allen Young and Ashton Lewis discuss various principles in fluid dynamics with practical applications in the brewery. They explore topics such as the Bernoulli equation, settling process of yeast in Seltzer, and practical application of Bernoulli in pump sizing. They also touch on topics like vacuum failure in brewery tanks and the risks of tank overflow. Sponsored by Hopsteiner, Proximity Malt, BSG, and more.
Proper pump sizing based on pressure and flow rate is crucial to prevent cavitation and ensure efficient brewery operations.
Controlling water hammer and utilizing flow control devices can prevent pipe movement, breaks, and equipment damage in brewery piping systems.
Deep dives
Fluid Dynamics and Pressure: Bernoulli's Equation and Pump Sizing
Fluid dynamics is the study of how fluids flow and its impact on energy. Classic Bernoulli's equation calculates the total pressure of a system, which determines how pressure changes as fluids flow through pipes. This equation is essential for pump sizing, allowing brewers to select the right pump based on the required pressure and flow rate. It also helps prevent cavitation, which occurs when pressure drops too low and can damage pumps and impellers. Proper pump sizing and understanding fluid dynamics are crucial for efficient and effective brewery operations.
Temperature Stratification and Vacuum Failure in Fermenters
Temperature stratification is a common issue in fermenters, where warm liquid rises and cool liquid sinks, creating pockets of different temperatures. This can lead to uneven cooling and potential quality issues. To overcome this, breweries should consider jacket placement with multiple zones in fermenters to ensure even and controlled cooling. Vacuum failure is another concern, especially in larger tanks. Rapid temperature changes, such as hot CIP followed by a cold rinse, and failing to open the gas valve during racking can cause vacuum failures and even implosions. Proper vacuum relief devices and monitoring are crucial for preventing these incidents.
Water Hammer and its Impact on Brewery Piping
Water hammer occurs when the flow of liquid is rapidly stopped, creating shockwaves and sudden pressure surges in the pipes. This can lead to pipe movement, breaks, and equipment damage. Brewers can control water hammer by ensuring valves are closed gradually to reduce the velocity and pressure changes. Using proper valve sizing and incorporating flow control devices, such as hammer arrestors, can also help minimize the impact of water hammer in brewery piping systems.
Conclusion
Understanding fluid dynamics, pressure changes, temperature stratification, and potential vacuum failures is crucial for optimal brewery operations and equipment safety. By implementing proper pump sizing, controlling water hammer, addressing temperature stratification with jacket placement, and utilizing vacuum relief devices, brewers can ensure efficient and safe processes in their breweries.