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Exploring Disruptive Innovation and the Story of Dexter Bourbon
This chapter explores the transformative work of a particular organization in creating groundbreaking products, including the unveiling of their bourbon, Dexter. Listeners will learn about the historical significance, market success, and personal stories that illustrate the rewarding nature of impactful work in the distillery sector.
Innovation expert Doug Hall reveals why most organizations struggle with innovation despite recognizing its importance. Through his experience running Eureka! Ranch and Dexter Bourbon Distillery, Hall discovered that successful innovation requires a bottom-up transformation focusing first on empowering frontline employees to fix inefficiencies (“stop the stupid”), then enabling middle managers to improve systems, and finally allowing leadership to pursue bigger strategic innovations. This three-level approach has shown to increase innovation value by 28% versus the typical 50% decline seen in traditional top-down approaches.
Doug shared that when you look at any survey of CEOs, more than 80% will say that innovation is crucial for their organization’s future success. However, when asked about their organization’s current innovation capabilities, the numbers flip dramatically – only about 20% believe their organizations are effectively innovating.
Doug illustrated this disconnect with a story from his consulting work. His team had just presented breakthrough solutions to a problem that a CEO had previously deemed impossible. Rather than excitement, the CEO’s response was, “Huh, wow. I guess you did figure it out. Now what do I do? I guess I gotta do it.” The disappointment in the executive’s voice revealed a deeper truth about organizational resistance to innovation.
This resistance manifests in various ways:
Doug explained why simply having good ideas isn’t enough. Successful innovation requires addressing deeper organizational dynamics and systems that either enable or inhibit change. As we explored in our conversation, resolving this paradox requires a fundamental shift in how organizations approach innovation, starting not with grand strategies but with empowering employees to make small, meaningful improvements in their daily work.
Breaking through this paradox requires recognizing that innovation isn’t just about generating new ideas – it’s about transforming how organizations think about and implement change at every level. This understanding forms the foundation for a more effective approach to organizational innovation.
Doug shared a startling insight from three separate studies that crystallizes why traditional innovation approaches often fall short. When organizations take an innovative idea into development, its forecasted value typically declines by 50% before launch.
A truly disruptive idea will challenge multiple departments in an organization. A genuinely innovative product might require:
When these departmental challenges arise, organizations typically respond by compromising the original idea. As Doug put it, “It’s like you’re managing the death of ideas.” Each department makes small compromises to fit within existing systems until the final product barely resembles the original innovative concept.
Through our discussion, Doug revealed how organizational silos create powerful resistance to innovation:
Manufacturing departments hesitate to support innovations that might lower their productivity metrics.
In many corporations, departments operate as separate units where promotion and income depend on making their individual department heads happy, not on supporting cross-functional innovation.
Standard Operating Procedures (SOPs) and existing systems often can’t accommodate truly innovative ideas without significant modification.
Most organizations try to overcome these barriers through:
However, Doug found these approaches usually fail because they don’t address the underlying system issues. Traditional innovation approaches weren’t working because they ignored a fundamental truth: most employees face daily operational challenges that make innovation feel like an extra burden rather than an opportunity.
The data Doug shared revealed two primary barriers preventing employee participation in innovation:
These statistics point to a clear problem: organizations aren’t making innovation accessible and actionable for their employees.
This insight led to a radical shift in approach. Instead of pushing employees to create breakthrough innovations, Doug’s team started by addressing the daily frustrations and inefficiencies that drain employee energy and enthusiasm.
For example, at his distillery, while Doug was excited about developing new custom bourbon experiences, his employees were more concerned about immediate challenges like:
The power of this approach became clear as employees started solving these immediate problems. By focusing on improvements within their sphere of influence, employees:
This employee-first approach transforms how organizations think about innovation. Rather than treating innovation as a special initiative, it becomes part of everyone’s daily work. The results speak for themselves – organizations implementing this approach see an average of four improvement actions per employee per month.
More importantly, this foundation of employee engagement creates an environment where larger innovations can thrive. When employees feel empowered to solve problems and improve systems, they become natural allies in implementing bigger strategic changes.
Through his work at Eureka! Ranch and his own experiences running a bourbon distillery, Doug has developed a practical framework for transforming how each level contributes to innovation.
The transformation begins at the front lines, where employees are closest to daily operations. Instead of imposing top-down innovation mandates, organizations need to:
One of the most striking statistics Doug shared was that middle managers waste an average of 3.5 hours daily dealing with problems. Breaking this down:
The solution involves transforming middle managers from reactive problem-solvers into system improvers. This means:
At the leadership level, the transformation focuses on enabling rather than directing innovation. Leaders need to:
When these three levels work together, organizations can achieve remarkable results. For example, one B2B company Doug worked with saw their marketing department transform from one of the lowest-rated departments to generating 100 times more leads within three months of implementing this approach.
The key is understanding that each level plays a distinct but interconnected role in innovation:
This three-level alignment creates a foundation for sustainable innovation, where improvements build upon each other rather than getting stuck in organizational resistance.
After decades of helping companies innovate and running his own bourbon distillery, Doug has distilled his process down to fundamental steps that any organization can follow.
The first step focuses on giving everyone the basic tools they need to innovate. Doug has simplified complex innovation principles into accessible tools. This includes:
The second step involves what Doug calls the “stop the stupid” phase. Organizations should:
For example, at Doug’s distillery, they transformed a painful box-lifting process by simply redesigning how boxes were assembled around products rather than lifting products into pre-made boxes.
The final step moves from individual improvements to systematic change. This involves:
What makes this framework powerful is its focus on building internal capability rather than relying on external consultants or temporary initiatives. Organizations implementing this approach can expect:
Doug described the tangible results organizations achieve when they transform their approach to innovation. The metrics he shared demonstrate why this bottom-up, system-focused approach delivers dramatically different outcomes from traditional innovation methods.
The contrast in results is striking:
Metric | Traditional Approach | New Framework |
---|---|---|
Innovation Value | 50% decline during development | 28% increase in value |
Employee Engagement | Limited participation | 4 improvements per person monthly |
Implementation Success | Ideas compromised to fit systems | Systems improved to support ideas |
The impact extends across various types of organizations:
Beyond the numbers, organizations experience fundamental shifts in how they operate:
Organizations implementing this approach see sustained improvements in:
This transformation doesn’t require massive resources or restructuring. Instead, it starts with simple steps:
The key is starting with small, achievable improvements that build confidence and capability for bigger innovations. As organizations prove they can successfully implement positive changes, they create momentum for larger transformations.
Transforming organizational innovation isn’t about generating more ideas or launching special initiatives. It’s about creating an environment where positive change can happen naturally at every level. By starting with employee-driven improvements, building middle management capabilities, and enabling leadership to pursue bigger strategic innovations, organizations can break free from the traditional innovation paradox where great ideas lose value during implementation.
The path forward is clear: empower employees to “stop the stupid” in their daily work, give managers tools to improve systems rather than just fight fires, and allow leaders to set ambitious goals without compromising them to fit current capabilities. When organizations align these three levels and follow a systematic implementation framework, they can achieve the holy grail of innovation – sustained, positive change that builds value rather than eroding it. The result isn’t just better products and services, but a more engaged workforce and a more adaptable organization ready to tackle future challenges.
“Stop the Stupid.” – Doug Hall
Doug Hall is on a relentless, never-ever ending quest to enable everyone to think smarter, faster and more creatively. His learning laboratories over the past 50+ years have included 10 years at Procter & Gamble where he rose to the rank of Master Inventor shipping a record 9 innovations in a 9 months and 40+ years as an entrepreneur including as founder of the Eureka! Ranch in Cincinnati Ohio – where he and his team have invented and quantified over 20,000 innovations for organizations such as Nike, Walt Disney, USA Department of Commerce, American Express and hundreds more. Doug’s newest book, out in December, PROACTIVE Problem Solving, was inspired by his experiences founding and leading a fast-growing manufacturing company, the Brain Brew Bourbon Distillery. Despite the COVID pandemic, Brain Brew grew from shipping a few thousand cases to shipping over 100,000 cases a year by enabling employee engagement.
Thank you for taking the journey to product mastery and learning with me from the successes and failures of product innovators, managers, and developers. If you enjoyed the discussion, help out a fellow product manager by sharing it using the social media buttons you see below.
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